the method of combining numerical simulation method with modern experimental means
firstly
through SG grinding wheel
the finite element model of temperature field of 20CrMnTi spiral bevel gear tooth form grinding is established
the temperature field simulation analysis is carried out by using rectangular distribution of heat source method of moving load and ANSYS software.The influence law of different grinding parameters on the distribution of temperature field of grinding process is got.Namely with the increase of grinding depth
the temperature of workpiece surface temperature in the grinding zone rises
grinding wheel linear velocity is higher
the grinding temperature rises.With the increment of generating speed
the graph showed a trend of increasing after the first reducing of the grinding temperature and maximum temperature are located around grinding arc center.Then
the color and morphology of spiral bevel gear wheel burns surface is observed.By observing the microstructure of burn area
the organization on the surface of quenching burn area is troostite.When moderate burn of the burn area
the organization at the outer surface of the secondary quenching martensite
the bottom of quenching burn area is tempered martensite or sorbite.When serious burn of the burn area
the organization at surface is sorbite.Finally
it is found that when the gear in slight burns
the surface microhardness significantly below the hardness before grinding
the metamorphic layer depth is greater than 0.2mm
when severe burns
annealing burn surface and surface hardness drop more
the metamorphic layer depth increased
and the more severe burns
the more fall of surface micro hardness.It is concluded that
when the metamorphic layer depth is greater than 0.2mm