It is hard to meet the performance requirements of little vibration
impact and light weight for high-speed and heavy-duty gear transmissions based on the traditional design method which using the cutting tool for gear parameters selection.Based on basic performance parameter requirements of gear transmissions
a direct gear design method of high-speed and heavy-duty gear transmissions is built.Dynamic load coefficient
maximum contact stress and sliding rate are used together to conduct performance indexes of gear transmissions description.The effect of addendum coefficient
pressure angle
spiral angle
gear ratio and displacements coefficients on basic performance parameters of gear transmissions is investigated and a theoretical foundation of direct gear design and optimization parameters are provided.It is found that
the dynamic load coefficient can be decreased
so as to noise and impact of gear drives are reduced by increment of addendum coefficient and spiral angle
decrement of pressure angle.It is also found that
the slip rate can be decreased by increment of addendum coefficient
pressure angle and spiral angle can decrease the tooth surface contact stress
decrement of gear ratio
and the glue of tooth face and transmission failure can be avoided by optimum displacements coefficients.