齿轮接触疲劳微观结构作用研究综述
Review on the Effect of Microstructure on Gear Contact Fatigue
- 机械传动 2022年46卷第1期 页码：1-18
- 作者机构：
1.重庆大学 机械传动国家重点实验室， 重庆 400044
2.郑州机械研究所有限公司， 河南 郑州 450001
- 作者简介：
陈玲（1995— ），女，湖北松滋人，硕士研究生；主要研究方向为齿轮疲劳失效的微观结构分析。
魏沛堂（1984— ），男，山东临沂人，副教授，博士生导师；主要研究方向为高性能齿轮抗疲劳设计制造。
- 基金信息：国家自然科学基金(51805049┫国家重点研发计划┣2018YFB2001300)
DOI：10.16578/j.issn.1004.2539.2022.01.001
中图分类号：
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陈玲,魏沛堂,刘怀举等.齿轮接触疲劳微观结构作用研究综述[J].机械传动,2022,46(01):1-18.
Chen Ling,Wei Peitang,Liu Huaiju,et al.Review on the Effect of Microstructure on Gear Contact Fatigue[J].Journal of Mechanical Transmission,2022,46(01):1-18.
陈玲,魏沛堂,刘怀举等.齿轮接触疲劳微观结构作用研究综述[J].机械传动,2022,46(01):1-18. DOI： 10.16578/j.issn.1004.2539.2022.01.001.
Chen Ling,Wei Peitang,Liu Huaiju,et al.Review on the Effect of Microstructure on Gear Contact Fatigue[J].Journal of Mechanical Transmission,2022,46(01):1-18. DOI： 10.16578/j.issn.1004.2539.2022.01.001.
摘要
随着航空、风电等装备对齿轮传动功率密度、承载能力、寿命要求的提高，齿轮接触疲劳失效成为限制现代齿轮装备服役性能与可靠性的重要瓶颈，其中，材料的微观结构特征从根本上决定了齿轮等服役件疲劳性能的优劣。通过调研国内外相关研究现状，介绍了齿轮材料中残余奥氏体、碳化物、晶粒等主要微观结构及其对齿轮接触疲劳性能的影响。归纳了现有基于微观结构建模和微结构力学本构模型的齿轮疲劳数值模拟方法，用来描述齿轮接触疲劳中的微结构力学行为，以提升对齿轮疲劳关键特征和机理的理解。重点对齿轮存在的多种接触疲劳失效形式进行了详细阐述，分析了影响齿轮接触疲劳失效的主导因素、诱发的微观结构与力学性能变化特征以及潜在机理。为进一步理解齿轮服役过程中的微观结构演化特征与力学性能退化的关联关系以及接触疲劳失效内在机理、形成高性能齿轮抗疲劳设计制造方法提供了参考。
Abstract
With the increasing requirements of power density，load capacity and service life of gear transmission for aviation，wind power and other equipment，gear contact fatigue failure has become an important bottleneck limiting the service performance and reliability of modern gear equipment，and the material microstructure characteristics determine the fatigue performance of gear and other service parts. Through the surveys of the current related research situation both at home and abroad，the main microstructure features of gear materials such as retained austenite，carbide，grain size and their influence on the contact fatigue performance of gears are introduced. The reported numerical simulations of gear contact fatigue based on microstructure modeling and micromechanics constitutive model are summarized to describe the microscopic mechanical behavior of in gear contact fatigue，and to improve the understanding of the key characteristics and mechanism of gear fatigue. The various contact fatigue failure forms of gears occurred in the engineering practice are expounded in detail，and the main factors affecting the contact fatigue failure of gears，the induced microstructure evolution and degradation of mechanical properties，as well as the potential mechanisms of the gear contact fatigue failure，are analyzed. This review aims to provide the further understanding of the relationship between microstructure evolution characteristics and mechanical property degradation during the service process of gears，as well as the internal mechanism of contact fatigue failure，and providing the reference for anti-fatigue design and manufacturing method of high-performance gears.
关键词
齿轮传动接触疲劳微观结构性能退化失效机理
Keywords
Gear transmissionContact fatigueMicrostructurePerformance degradationFailure mechanism
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