基于齿面磷化的齿轮抗胶合性能试验

王绪虎; 王东飞; 吕泮功; 马骋天; 窦小鹏; 张妍坤

doi:10.16578/j.issn.1004.2539.2020.11.022

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基于齿面磷化的齿轮抗胶合性能试验

试验分析 | 更新时间：2022-11-10

- 基于齿面磷化的齿轮抗胶合性能试验
- Study on the Anti Scuffing Performance of Gear based on Tooth Flank Phosphate
- 机械传动 2020年44卷第11期页码：134-138
- 作者机构：
  
  1.郑州电力高等专科学校电气工程学院，河南郑州 450000
  2.郑州机械研究所有限公司国家齿轮产品质量监督检验中心，河南郑州 450052
  3.宝鸡石油机械有限责任公司生产安全部，陕西宝鸡 721000
- 作者简介：
  
  王绪虎（1984— ），男，山东菏泽人，硕士研究生，主要研究方向为信号分析与故障诊断、机电系统控制及其自动化。
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2020.11.022
  中图分类号：
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王绪虎,王东飞,吕泮功等.基于齿面磷化的齿轮抗胶合性能试验[J].机械传动,2020,44(11):134-138.

Wang Xuhu,Wang Dongfei,Pangong Lü,et al.Study on the Anti Scuffing Performance of Gear based on Tooth Flank Phosphate[J].Journal of Mechanical Transmission,2020,44(11):134-138.
王绪虎,王东飞,吕泮功等.基于齿面磷化的齿轮抗胶合性能试验[J].机械传动,2020,44(11):134-138. DOI： 10.16578/j.issn.1004.2539.2020.11.022.

Wang Xuhu,Wang Dongfei,Pangong Lü,et al.Study on the Anti Scuffing Performance of Gear based on Tooth Flank Phosphate[J].Journal of Mechanical Transmission,2020,44(11):134-138. DOI： 10.16578/j.issn.1004.2539.2020.11.022.

摘要

对同批次生产的齿面未磷化和齿面磷化直齿圆柱齿轮分成未磷化齿轮组；单磷化齿轮组和双磷化齿轮组，分别在齿轮接触疲劳试验机上进行胶合性能试验；同时，利用齿轮测量中心D80检测的试验齿轮的螺旋线曲线来准确计算胶合面积和胶合沟痕的深度。试验表明：在相同运转条件下，磷化齿轮出现胶合失效时的加载转矩远大于未磷化齿轮的；磷化齿轮出现胶合失效时的运转次数远多于未磷化齿轮的。由此得出，齿面磷化能显著提高齿轮的抗胶合性能。

Abstract

The unphosphorized and phosphatized spur gears produced in the same batch are divided into three groups，the unphosphorized gear group， the single phosphated gear group and the double phosphated gear group， the scuffing performance test is carried out in groups on the gear contact fatigue tester. At the same time， the helix curve of the test gears detected by the gear measuring center D80 is used to accurately calculate the gluing area and the depth of the gluing groove mark. The results show that， under the same operating conditions， the loading torque of the phosphated gear is much greater than that of the unphosphorized gear， and the operating time of the phosphated gear is much more than that of the unphosphorized gear. It is concluded that， phosphating can significantly improve the anti scuffing performance of gears.

关键词

圆柱齿轮齿面磷化抗胶合接触疲劳试验机

Keywords

Cylindrical gearTooth flank phosphateAnti scuffingContact fatigue tester

references

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