滚子包络端面啮合蜗杆副加工专用设备研制与试制研究

王凯

doi:10.16578/j.issn.1004.2539.2020.08.027

您当前的位置：

首页 >

文章列表页 >

滚子包络端面啮合蜗杆副加工专用设备研制与试制研究

开发应用 | 更新时间：2022-11-10

- 滚子包络端面啮合蜗杆副加工专用设备研制与试制研究
- Research of the Special Processing Equipment Development and Trial Production of Roller Enveloping End Face Engagement Worm Pair
- 机械传动 2020年44卷第8期页码：153-160
- 作者机构：
  
  1.成都工业职业技术学院装备制造学院，四川成都 610218
- 作者简介：
  
  王凯（1983— ），女，吉林洮南人，博士研究生，副教授，主要研究方向为新型传动机构研究。
- 基金信息：
  
  教育部春晖计划资助项目(Z2016123)
- DOI：10.16578/j.issn.1004.2539.2020.08.027
  中图分类号：
扫描看全文
王凯.滚子包络端面啮合蜗杆副加工专用设备研制与试制研究[J].机械传动,2020,44(08):153-160.

Wang Kai.Research of the Special Processing Equipment Development and Trial Production of Roller Enveloping End Face Engagement Worm Pair[J].Journal of Mechanical Transmission,2020,44(08):153-160.
王凯.滚子包络端面啮合蜗杆副加工专用设备研制与试制研究[J].机械传动,2020,44(08):153-160. DOI： 10.16578/j.issn.1004.2539.2020.08.027.

Wang Kai.Research of the Special Processing Equipment Development and Trial Production of Roller Enveloping End Face Engagement Worm Pair[J].Journal of Mechanical Transmission,2020,44(08):153-160. DOI： 10.16578/j.issn.1004.2539.2020.08.027.

摘要

根据滚子包络端面啮合蜗杆传动的传动原理及数学模型，分析滚子包络端面啮合蜗杆加工共轭关系，提出滚子包络端面啮合蜗杆专用制造装备设计方案，研制专用制造装备，进行蜗杆样件试制，并利用试制的样件进行了台架试验。结果表明，通过对研检测单段蜗杆与蜗轮同时啮合齿对数为5；该蜗杆副的噪声随转速的增加而增加，噪声在70～93 dB之间；该蜗杆副的传动效率随载荷的增加并逐步趋于稳定值，不同载荷下稳定的传动效率在40%～48%之间。研究结果为进一步研究该蜗杆传动奠定理论基础。

Abstract

According to the transmission principle and mathematical model of the roller envelope end face meshing worm drive， the conjugate relationship of the roller envelope end face meshing worm is analyzed， and the design scheme of the roller envelope end face meshing worm special processing equipment is proposed， and the special processing equipment is developed and carried out. The worm prototype is trial-produced， and bench test is carried out by using the trial-produced prototype. The results show that the single-stage worm and the worm gear mesh with 5 pairs of teeth， the noise of the end face meshing worm increases with the increase of rotating speed， the noise is between 70 and 93 dB， the transmission efficiency of the end face engagement worm increasing with the load increase and gradually becomes stable， the stable transmission efficiency under different loads is between 40% and 48%. It can provide theoretical basis for the proceeding research of this kind of worm.

关键词

滚子包络端面啮合蜗杆装备研制样件试制台架试验

Keywords

Roller envelopeEnd face meshing wormEquipment developmentSample trial productionBench test

references

王凯，王珏翎，王丽玮.滚子包络端面啮合蜗杆传动接触有限元分析[J].机械传动，2018，42（10）：117-123.

WANG Kai，WANG Jueling，WANG Liwei.Finite element contact analysis of the roller enveloping end face engagement worm drive[J].Journal of Mechanical Transmission，2018（10）：117-123.

张光辉，黎亚元.虚拟回转中心距的环面蜗杆数控机床:CN201267903[P].2009-07-08.

ZHANG Guanghui，LI Yayuan.Toroidal worm CNC machine tool with virtual center distance:CN 201267903[P].2009-07-08.

陈永洪.平面齿内齿轮包络鼓形蜗杆传动的理论及实验研究[D].重庆：重庆大学，2013:81-136.

CHEN Yonghong.Theoretical and experimental investigations on planar tooth internal gear enveloping crown worm drive[D].Chongqing:Chongqing University，2013:81-136.

邱昕洋，秦大同，张光辉.钢制变齿厚平面蜗轮副的研制[J].四川大学学报（工程科学版），2011，43（2）:222-227.

QIU Xinyang，QIN Datong，ZHANG Guanghui.Research on trial-manufacture of steel-steel gradual-change tooth thickness planar worm gear drive[J].Journal of Sichuan University（Advanced Engineering Sciences），2011，43（2）:222-227.

邓星桥，王进戈，张均富，等.无侧隙双滚子包络环面蜗杆真实啮合齿面的理论研究[J].西南交通大学学报，2010（2）:60-64.

DENG Xingqiao，WANG Jin'ge，ZHANG Junfu，et al.Theoretical study on real tooth surface of non-backlash double-roller enveloping hourglass worm[J].Journal of Southwest Jiaotong University，2010（2）:60-64.

王凯，王珏翎，刘文革，等.滚子包络端面啮合蜗杆传动参数优化[J].高技术通讯，2018，28（7）：651-656.

WANG Kai，WANG Jueling，LIU Wenge，et al.Optimization of parameters for roller enveloping end face engagement worm drive[J].High Technology letters，2018，28（7）：651-656.

王凯，王进戈，邓星桥，等.滚子包络端面啮合蜗杆传动啮合理论分析[J].机械设计与研究，2018，34（5）：88-91.

WANG Kai，WANG Jin'ge，DENG Xingqiao，et al.Study on meshing theory of the roller enveloping end face engagement worm drive[J].Machine Design & Research，2018，34（5）：88-91.

吴大任，骆家舜.齿轮啮合原理[D].北京：科学出版社，1985:150-152.

WU Daren，LUO Jiashun.Gear meshing principle[D].Beijing:Science Press，1985:150-152.

陈永洪，张光辉，陈兵奎.基于鼓形蜗杆传动理论的内齿轮加工原理研究[J].机械工程学报，2012，48（15）:18-24.

CHEN Yonghong，ZHANG Guanghui，CHEN Bingkui.Study on the principle of internal gear manufacturing based on crown worm driving[J].Journal of Mechanical Engineering，2012，48（15）:18-24.

DENG X，WANG J，HORSTEMEYER M F.Modification design method for an enveloping hourglass worm gear with consideration of machining and misalignment errors[J].Chinese Journal of Mechanical Engineering，2013，26（5）:948-956.

CHAUBEY S K，JAIN N K.State-of-art review of past research on manufacturing of meso and micro cylindrical gears[J].Precision Engineering，2018（51）:702-728.

CIOTEA M，BOLOS V.Experimental research concerning the contact patch of the double worm face gear[J].Procedia Technology，2016，22:55-59.

AMANI A，SPITAS C，SPITAS V.Generalised non-dimensional multi-parametric involute spur gear design model considering manufacturability and geometrical compatibility[J].Mechanism & Machine Theory，2017，109:250-277.

邱昕洋，张光辉，秦大同.平面蜗轮连续分度飞削加工及工艺试验研究[J].西安交通大学学报，2010，44（7）:95-99.

QIU Xinyang，ZHANG Guanghui，QIN Datong.Continuous-indexing fly cutting planar worm gear and technology experiment[J].Journal of Xi'an Jiaotong University，2010，44（7）:95-99.

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

暂无数据