1.北方工业大学 机械与材料工程学院, 北京 100144
姜久林(1992— ),男,山东菏泽人,硕士研究生,研究方向为高速列车轴箱温度场仿真研究。
徐宏海(1967— ),男,浙江萧山人,博士研究生,教授,研究方向为机械传动、先进制造技术。
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姜久林,徐宏海,蒋兴佳等.高速列车轴箱轴承稳态温度场影响因素分析[J].机械传动,XXXX,XX(XX):121-126.
Jiang Jiulin Xu Honghai Jiang Xingjia Ke Mengfu.Analysis of the Influencing Factor on Steady-state Temperature Field of Axlebox Bearing for High Speed Train[J].Journal of Mechanical Transmission,XXXX,XX(XX):121-126.
姜久林,徐宏海,蒋兴佳等.高速列车轴箱轴承稳态温度场影响因素分析[J].机械传动,XXXX,XX(XX):121-126. DOI: 10.16578/j.issn.1004.2539.2019.11.022.
Jiang Jiulin Xu Honghai Jiang Xingjia Ke Mengfu.Analysis of the Influencing Factor on Steady-state Temperature Field of Axlebox Bearing for High Speed Train[J].Journal of Mechanical Transmission,XXXX,XX(XX):121-126. DOI: 10.16578/j.issn.1004.2539.2019.11.022.
针对我国某型高速列车发生的轴箱轴承温度预警问题,应用ANSYS建立轴箱轴承有限元仿真模型,依据各滚动体受力大小,分配轴承摩擦发热功率,使用FLUENT完成轴箱轴承稳态温度场分析,并利用实际监测数据验证模型的有效性。在此基础上,分析风向、注脂量对轴箱轴承温度场的影响,并采用正交试验法仿真分析风速、行车速度、环境温度对温度场的影响规律。结果表明,风向对轴箱轴承温度场的影响较小,注脂量为240 g时,测温孔温度与轴承最高温度高于220 g注脂量;风速、行车速度、环境温度对测温孔温度均有显著影响,影响程度由大到小依次为行车速度、环境温度、风速;测温孔温度与轴承最高温度随风速增加而降低,随行车速度、环境温度增加而增加,但风速和环境温度对轴承最高温度的影响较小。研究结果为轴箱轴承温度预警原因分析、合理设置测温传感器预警阈值提供了参考。
Aiming at the temperature warning problem of axlebox bearing in a high-speed train in China, ANSYS is used to establish the finite element simulation model of axlebox bearing, the frictional heating power of the bearing is distributed according to the force of each rolling element, the steady temperature field analysis of the axlebox bearing is completed by using FLUEEN and the validity of the model is verified by using the actual monitoring data. On this basis, the influence of wind direction and grease injection amount on the temperature field of axlebox bearings is analyzed, and the influence of wind speed, driving speed and ambient temperature on temperature field is simulated by orthogonal test method. The results show that the wind direction has little effect on the temperature field of the axlebox bearing, when the grease injection amount is 240 g,the temperature of the temperature measurement hole and the maximum temperature of the bearing are higher than 220 g. The wind speed, driving speed and ambient temperature have significant influence on the temperature of the temperature measurement hole, and the degree of influence from the largest to the smallest is the driving speed, ambient temperature, wind speed. The temperature of the temperature measuring hole and maximum temperature of the bearing decrease with the increase of the wind speed, and increase with the increase of the driving speed and ambient temperature, however, the wind speed and ambient temperature have little effect on the maximum bearing temperature. The research results provide a reference for the analysis of the cause of the temperature warning of the axle box bearing and the reasonable setting of the reasonable setting of the warning threshold of the temperature sensor.
高速轴箱轴承 正交仿真 有限元法
High speed axle box bearingOrthogonal simulationFinite element method
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