1. 海南大学机电工程学院
2. 西安科技大学高新学院
3. 海南大学材料与化工学院
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[1]王居飞,樊军庆,吴迪,李增增,王居伟,马庆芬,廖双泉.基于平面传动机构的橡胶打包机自动上料机的设计[J].机械传动,2017,41(10):166-172.
Wang Jufei, Fan Junqing, Wu Di, et al. Design of the Automatic Feeding Actuator of Rubber Packing Machine based on the Planar Transmission Mechanism[J]. 2017,41(10):166-172.
[1]王居飞,樊军庆,吴迪,李增增,王居伟,马庆芬,廖双泉.基于平面传动机构的橡胶打包机自动上料机的设计[J].机械传动,2017,41(10):166-172. DOI: 10.16578/j.issn.1004.2539.2017.10.032.
Wang Jufei, Fan Junqing, Wu Di, et al. Design of the Automatic Feeding Actuator of Rubber Packing Machine based on the Planar Transmission Mechanism[J]. 2017,41(10):166-172. DOI: 10.16578/j.issn.1004.2539.2017.10.032.
针对人工打包橡胶块时出现的上料效率低的问题,设计一种橡胶打包机自动上料机。采用机械设计的一般方法:首先,根据橡胶打包机上料工艺流程确定总体设计方案;然后,明确构型要求,确定该机器由推送装置、夹紧装置以及胶块翻转装置组成。其中,由曲柄滑块机构组成的夹紧装置以及由链轮链条机构和可滑移花键组成的翻转装置能够在上料过程中对胶块进行夹紧和翻转,使胶块能够被平稳地运输到指定位置。夹紧装置及翻转装置安装于一组垂直布局的推送装置上。推送装置由导轨滑块机构组成,能够使胶块向XOY平面上的任意点运动。之后,通过静力学分析方法对关键零部件的尺寸进行确定并校核。最后,确定控制方案:该上料机的执行动作由PLC、步进电机等电气设备进行控制,实现胶块上料工序的连续自动运行。该橡胶打包机自动上料机的上料效率是传统人工上料效率的2倍。该种橡胶打包机自动上料机可大幅提高橡胶打包效率。
A kind of automatic feeding actuator for rubber packing machine is designed to solve the problem of low feeding efficiency in the process of artificial packaging rubber piece. By using the common methods of mechanical design to devise the actuator,first of all,according to the process of rubber feeding,the overall design is determined. Then,the structure requirements is identified and the structure of the actuator that is composed of pushing device,clamping device and the device for rotating rubber pieces is determined. Among them,a clamping device composed of slider-crank mechanism and a turn-over device composed of sprocket chain structure and movable spline are able to clamp and flip the rubber piece in the process of feeding,and make the rubber piece can be smoothly transport to the designated location. The clamping device and flip device installed on a set of vertical layout push device that is composed of guide rail slider mechanism. The push device can make the rubber piece move to any point in the XOY plane. Next,the size of the key parts is determined and checked by the statics analysis method. Finally,the control scheme that the actuator controlled by the PLC,stepper motor and other electrical equipment to realize the continuous operation of the rubber piece in the feeding process is determined. The feeding efficiency of the actuator is two times that of the traditional manual feeding efficiency. The actuator can greatly improve the efficiency of rubber piece packing.
橡胶打包橡胶干燥自动上料步进电机平面传动机构PLC控制
Rubber packingRubber dryingAutomatic feedingStepper motorPlanar drive mechanismPLC control
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