1. 天地科技股份有限公司上海分公司
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[1]阚锦彪.采煤机176 mm节距复合齿形行走轮动态力学仿真[J].机械传动,2017,41(05):39-44.
Kan Jinbiao. Dynamic Mechanical Simulation of 176 mm Pitch Compound Tooth Profile Travelling Wheel of Shearer[J]. 2017,41(5):39-44.
[1]阚锦彪.采煤机176 mm节距复合齿形行走轮动态力学仿真[J].机械传动,2017,41(05):39-44. DOI: 10.16578/j.issn.1004.2539.2017.05.009.
Kan Jinbiao. Dynamic Mechanical Simulation of 176 mm Pitch Compound Tooth Profile Travelling Wheel of Shearer[J]. 2017,41(5):39-44. DOI: 10.16578/j.issn.1004.2539.2017.05.009.
行走轮与销轨的啮合属于非共轭传动,传统齿轮强度校核方法对行走轮不再适用,以往对行走轮强度的校核大多采用有限元静态力学仿真分析,而静态力学仿真分析不能准确反映行走轮轮齿的实际受力状态,计算结果略有偏差。为了能比较准确地校核采煤机176 mm节距复合齿形行走轮的强度,利用Solid Edge和ANSYS软件对176 mm节距复合齿形行走轮建立动态力学仿真模型,提取齿面接触应力与齿根弯曲应力随时间的变化的仿真计算数据,并绘制成曲线,通过对比仿真结果和行走轮材料的许用应力值,发现176 mm节距复合齿形行走轮可以满足采煤机1 500 k N牵引力的使用要求,与此同时总结了行走轮轮齿从进入啮合到脱开啮合过程中,接触应力和弯曲应力随时间的变化规律,得到了行走轮出现接触应力峰值和弯曲应力峰值时行走轮与销轨啮合的位置,为今后优化行走轮齿形提供了依据;通过对比理论计算结果与仿真结果,验证了仿真结果的正确性。
The engagement between travelling wheel and pin rail is non-conjugated drive,the traditional strength check method for gear is no longer applicable for travelling wheel. In the past,the finite element static mechanical simulation analysis is used for strength check of travelling wheel mostly,but the static mechanical simulation analysis can not accurately reflect the actual stress state of travelling wheel,and the calculation result is not very accurate. In order to check the strength of the 176 mm pitch compound tooth profile travelling wheel more accurately,the dynamic mechanical simulation model of 176 mm pitch compound tooth profile travelling wheel is established by Solid Edge and ANSYS software. The simulation data of contact stress and bending stress changed with time are extracted to draw curves. By comparing the simulation results and the allowable stress values of the travelling wheel materials,it is found that the 176 mm pitch compound tooth profile travelling wheel can meet the requirement of the 1 500 k N traction force of shearer. Meanwhile,the change law of contact stress and bending stress with time is summarized,which is from travelling wheel tooth entering into engagement to disengaging engagement. The engagement positions between travelling wheel and pin rail when the peak value of contact stress and bending stress occurred are obtained. A basis for the further optimization of the travelling wheel tooth curve is provided. By comparing the theoretical calculation results with the simulation results,the correctness of the simulation results is verified.
复合齿形行走轮动态力学仿真
Compound tooth profileTravelling wheelDynamic mechanical simulation
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