1. 河南机电职业学院机电工程系
2. 郑州航空工业管理学院机电学院
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[1]王蕾,宰守香,崔艳梅.基于斜角有限元仿真的齿轮铣削力预测研究[J].机械传动,2016,40(07):165-168.
Wang Lei, Zai Shouxiang, Cui Yanmei. Research of Prediction of Gear Milling Force based on FEM Simulation of Oblique Cutting[J]. 2016,40(7):165-168.
[1]王蕾,宰守香,崔艳梅.基于斜角有限元仿真的齿轮铣削力预测研究[J].机械传动,2016,40(07):165-168. DOI: 10.16578/j.issn.1004.2539.2016.07.036.
Wang Lei, Zai Shouxiang, Cui Yanmei. Research of Prediction of Gear Milling Force based on FEM Simulation of Oblique Cutting[J]. 2016,40(7):165-168. DOI: 10.16578/j.issn.1004.2539.2016.07.036.
针对采用机械力学模型或铣削有限元仿真方法计算齿轮铣削力耗时且繁琐的难题,提出了一种基于斜角有限元仿真的铣削力预测方法。该方法将铣刀的切削刃离散成无限小的微元斜角切削过程,通过一系列斜角切削过程仿真,拟合得出了切削力系数与未变形切削厚度之间的关系;然后通过几何变换,将所求得切削力系数运用于铣削过程,得到了作用在齿轮刀具上的瞬时切削力。通过与实际铣削仿真得到的结果进行对比,结果表明,斜角切削有限元仿真方法可以应用到齿轮轮齿的铣削过程中,并验证了所提出方法的有效性,为齿轮制造过程中力的预测及后续齿轮加工表面完整性研究奠定了较好基础。
Considering the milling force calculated by using mechanical model or milling finite element simulation is time- consuming and tedious,a prediction method of milling force based on the finite element simulation of oblique cutting is proposed. In this method,each cutting edge of the cutter is discretized into infinitesimal element of oblique cutting process. And through a series of oblique cutting process simulation,the relationship is fitted between the cutting force coefficients and cutting thickness. Then by geometric transformation,the obtained cutting force coefficient are applied in milling process,the instantaneous milling forces acted on the cutter are obtained finally. Comparing with the results of milling simulation,it shows that the finite element simulation method of oblique cutting can be applied to milling process,and the effectiveness of the proposed method is verified. Therefore,this method can be used for predicting cutting force in the processing of gear,and also provides a good foundation for researching surface integrity of gear machining.
铣削力斜角切削有限元仿真切削力系数
Milling forceOblique cuttingFEM simulationCutting force coefficient
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