1. 江苏省徐州技师学院
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[1]李志江.双盘铣刀切齿加工及其应用[J].机械传动,2016,40(05):171-176.
Li Zhijiang. Application and Cutting Machining of Double Disc Milling Cutter[J]. 2016,40(5):171-176.
[1]李志江.双盘铣刀切齿加工及其应用[J].机械传动,2016,40(05):171-176. DOI: 10.16578/j.issn.1004.2539.2016.05.039.
Li Zhijiang. Application and Cutting Machining of Double Disc Milling Cutter[J]. 2016,40(5):171-176. DOI: 10.16578/j.issn.1004.2539.2016.05.039.
大模数圆柱齿轮的数控铣齿加工具有机床运动简单、加工效率高的优点。为了进一步提高大模数圆柱齿轮的粗铣加工效率,提出了一种基于双刀盘铣刀的高效铣齿粗加工方法。一方面,建立双刀盘铣削的齿槽余量数学模型,得到双、单刀盘铣削方式的齿廓余量与齿轮模数之间变化规律。另一方面,综合考虑双、单刀盘铣削方式的加工时间成本、刀具损耗成本和后续精加工的刀具损耗成本,建立两种铣削方式的铣削成本数学模型,分析铣削成本与齿轮模数之间的关系。最后,通过铣削加工实验、各轴受力和切削转矩实验等,验证了双刀盘铣齿加工方式可以有效地解决铣齿粗加工问题。
The CNC milling machine has the advantages of simple movement and high efficiency in manufacturing large modulus cylindrical gear. In order to improve the processing efficiency of rough milling,a method based on the double disk milling cutter is proposed for large modulus cylindrical gear. For one thing,the change law between the tooth profile allowance and the gear modulus with double,single disc milling type is obtained by establishing the mathematic model of tooth groove allowance of double disk milling. For another thing,in contrast with the traditional single disk milling,the time cost model,cutting- tool wear cost model and follow- up hobbing cutting wear cost model are established to investigate the relationship between the cutting cost and workpiece modulus for double disk milling. Finally,the feasibility of double disk milling is verified by an example of machining large modulus as well as the torque and force experiment. The experimental results show that the double disk milling method is a good solution for rough milling of large modulus gear.
数控加工双刀盘大模数圆柱齿轮成形铣齿
Numerical control machiningDouble disk cutterLarge modulus cylindrical gearForm milling
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