1. 西南交通大学牵引动力国家重点实验室
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[1]魏家麒,张开林,姚远.具有轴间倾角的鼓形齿联轴器啮合状态及受力分析[J].机械传动,2015,39(09):1-6.
Wei Jiaqi, Zhang Kailin, Yao Yuan. Meshing State and Force Analysis of the Crown Gear Coupling with Inter-axial Tilt Angle[J]. 2015,39(9):1-6.
[1]魏家麒,张开林,姚远.具有轴间倾角的鼓形齿联轴器啮合状态及受力分析[J].机械传动,2015,39(09):1-6. DOI: 10.16578/j.issn.1004.2539.2015.09.001.
Wei Jiaqi, Zhang Kailin, Yao Yuan. Meshing State and Force Analysis of the Crown Gear Coupling with Inter-axial Tilt Angle[J]. 2015,39(9):1-6. DOI: 10.16578/j.issn.1004.2539.2015.09.001.
为了分析鼓形齿联轴节存在轴间倾角情况时,内外齿的啮合特点以及产生的附加力矩,采用几何分析方法,计算得到齿面最小周向间隙作为内外齿接触条件,分析不同轴间倾角时内外齿接触对的接触点位置和齿面间隙;根据赫兹接触理论计算齿面接触点渗透量和接触力,从而计算联轴节的附加力矩。结果表明:轴间倾角存在使得内外齿啮合沿周向呈现不均匀分布,轴间倾角和齿面鼓度半径越大,其变化幅度越明显。当扭转力矩为额定转矩4 000 N·m,轴间倾角为1.1°,相对齿面接触力系数为3.3;接触齿对数大约占齿数的2/3。且扭转力矩越大,轴间倾角越小,接触的齿对数会逐渐增加直至全部接触。齿面接触点位置的偏移引起附加力矩使得联轴节产生绕垂直于轴线方向的转动趋势,计算条件下附加力矩约占扭转力矩的6%,1,5%,且随轴间倾角的增大而增大。
In order to analyze the additional moment and the characteristic of the meshing tooth when the inter- axial tilt angle exist in the crown gear coupling,the geometric analysis method is taken to calculate the minimum circumferential clearance between the teeth,which can be recognized as the requirement of teeth meshing. The position of the contact point and the clearance between the teeth surface on the different inter- axial tilt angle are analyzed. According to the Hertz contact theory,the osmolality and contact force of the tooth surface contact point can be calculated,so that the additional moment of the coupling can be calculated. The result shows that the inter- axial tilt angle of gear coupling shafts due to inhomogeneous distribution of the mashing point in the circumferential direction,and the variation range turns larger when the inter- axial tilt angle and the tooth surface crowning radius get larger. The relative contact force coefficient is defined to reflect the asymmetry level. When the turning moment is 4000 N·m and the inter- axial tilt angle is 1. 1°,the relative contact force coefficient is about 3. 3 and the contact teeth pairs is about 2 /3 of all. The movement of the meshing point can due to the additional moment,so that the coupling will roll about the direction which vertical to the axle,the additional moment takes about 6% ,15% of the turning moment,and it will increase with the inter- axial tilt angle.
鼓形齿联轴节轴间倾角齿面间隙附加力矩高速动车
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