Evaluation Method for Pitting Failure of the Planetary Gear System Under Impact Conditions

Fu Bowei; Yang Jie; Liu Yinghui; Feng Guojin; Zhen Dong

doi:10.16578/j.issn.1004.2539.2024.01.012

您当前的位置：

首页 >

文章列表页 >

Evaluation Method for Pitting Failure of the Planetary Gear System Under Impact Conditions

Test·Analysis | 更新时间：2024-12-13

- Evaluation Method for Pitting Failure of the Planetary Gear System Under Impact Conditions
- Journal of Mechanical Transmission Vol. 48, Issue 1, Pages: 82-88(2024)
- 作者机构：
  
  河北工业大学机械工程学院，天津 300401
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2024.01.012
  CLC：
- Published：15 January 2024，
  
  Received：01 October 2022，
  
  Revised：04 November 2022，
- 稿件说明：
移动端阅览
傅博伟,杨杰,刘英辉等.冲击工况下行星齿轮系统点蚀故障评估方法[J].机械传动,2024,48(01):82-88.

Fu Bowei,Yang Jie,Liu Yinghui,et al.Evaluation Method for Pitting Failure of the Planetary Gear System Under Impact Conditions[J].Journal of Mechanical Transmission,2024,48(01):82-88.
傅博伟,杨杰,刘英辉等.冲击工况下行星齿轮系统点蚀故障评估方法[J].机械传动,2024,48(01):82-88. DOI： 10.16578/j.issn.1004.2539.2024.01.012.

Fu Bowei,Yang Jie,Liu Yinghui,et al.Evaluation Method for Pitting Failure of the Planetary Gear System Under Impact Conditions[J].Journal of Mechanical Transmission,2024,48(01):82-88. DOI： 10.16578/j.issn.1004.2539.2024.01.012.

摘要

行星齿轮系统作为工业减速机的关键结构，在运转过程中受到循环载荷和冲击载荷的作用，易使齿轮表面金属疲劳剥落，形成点蚀故障。当系统受到冲击载荷作用时，振动信号的剧烈波动会干扰系统的故障识别。针对该问题，基于冲击工况下含点蚀故障的行星齿轮系统动态特性分析，开发了诊断指标。首先，基于解析几何方法及Hertz接触理论建立了齿轮副接触刚度模型；其次，引入冲击载荷，利用冲击函数法求解了太阳轮-行星轮啮合力；最后，基于系统动态响应信号的频谱分布规律，提出了边带质心能量指标，实现了故障冲击与载荷冲击的准确辨识。

Abstract

As the key structure of industrial reducers

the planetary gear system will be subject to cyclic load and impact load during the operation

which will cause metal fatigue peeling off the surface of gears and form pitting fault. When the system is subject to the impact load

the severe fluctuation of vibration signal will disturb the fault identification of the system. To solve this problem

a diagnostic index is developed based on the dynamic characteristics analysis of the planetary gear system with pitting fault under impact conditions. Firstly

the contact stiffness model of gear pairs is established based on the analytic geometry method and the Hertz contact theory. Secondly

the impact load is introduced

and the contact force between sun gears and planet gears is solved by the impact function method. Finally

based on the spectrum distribution of the system dynamic response signal

the energy index of the sideband centroid is proposed

which realizes the accurate identification of the fault impact and the load impact.

关键词

冲击载荷行星齿轮动态响应点蚀故障损伤估计

Keywords

Impact loadPlanetary gearDynamic responsePitting failureDamage estimation

references

LIU X，DU C，FU X，et al.Wear analysis and performance optimization of drum blade in mining coal gangue with shearer［J］.Engineering Failure Analysis，2021，128（3）：105542.

牛虎明，习晓，陈瑞，等.煤矿设备管理中机械故障检测诊断技术的应用研究［J］.中国设备工程，2021（15）：144-145.

NIU Huming，XI Xiao，CHEN Rui，et al.Application research of mechanical fault detection and diagnosis technology in coal mine equipment management［J］.China Plant Engineering，2021（15）：144-145.

张刚.煤矿机械设备中故障诊断技术的应用分析［J］.煤矿机械，2018，39（4）：129-131.

ZHANG Gang.Application analysis of fault diagnosis technology in coal mine machinery［J］.Coal Mine Machinery，2018，39（4）：129-131.

TANG X，HU X，YANG W，et al.Novel torsional vibration modeling and assessment of a power-split hybrid electric vehicle equipped with a dual mass flywheel［J］.IEEE Transactions on Vehicular Technology，2018，67（3）：1990-2000.

MA H，ZENG J，FENG R，et al.Review on dynamics of cracked gear systems［J］.Engineering Failure Analysis，2015，55：224-245.

WU J，YANG Y，YANG X，et al.Fault feature analysis of cracked gear based on LOD and analytical-FE method［J］.Mechanical Systems & Signal Processing，2018，98（1）：951-967.

魏鹏，邓松.基于势能法的两级斜齿轮系统时变啮合刚度计算与动态特性研究［J］.机械传动，2020，44（9）：51-57.

WEI Peng，DENG Song.Time varying mesh stiffness calculation and dynamic characteristics research of two-stage helical gear system based on potential energy method［J］.Journal of Mechanical Transmission，2020，44（9）：51-57.

XUE S，HOWARD L，WANG C，et al.Dynamic modelling of the gear system under non-stationary conditions using the iterative convergence of the tooth mesh stiffness［J］.Engineering Failure Analysis，2022，131：105908.

李增刚.ADAMS入门详解与实践［M］.北京：国防工业出版社，2006：141-143.

LI Zenggang.Introduction and practice of ADAMS［M］.Beijing：National Defense Industry Press，2006：141-143.

AMBAYE G A，LEMU H G.Dynamic analysis of spur gear with backlash using ADAMS［J］.Materials Today：Proceedings，2020，38（5）：2959-2967.

WANG T，HAN Q，CHU F，et al.Vibration based condition monitoring and fault diagnosis of wind turbine planetary gearbox： a review［J］.Mechanical Systems and Signal Processing，2019，126：662-685.

陈勇，李金锴，臧立彬，等.疲劳点蚀斜齿轮动力学仿真预测与故障识别试验研究［J］.机械工程学报，2021，57（9）：61-70.

CHEN Yong，LI Jinkai，ZANG Libin，et al.Dynamic simulation and experimental identification for fatigue pitting helical gear fault［J］.Journal of Mechanical Engineering，2021，57（9）：61-70.

XU M M，HAN Y Y，SUN X Q，et al.Vibration characteristics and condition monitoring of internal radial clearance within a ball bearing in a gear-shaft-bearing system［J］.Mechanical Systems and Signal Processing，2022，165：108280.

ZHANG L，HU N Q.Fault diagnosis of sun gear based on continuous vibration separation and minimum entropy deconvolution［J］.Measurement，2019，141：332-344.

WANG J，XU M，ZHANG C，et al.Online bearing clearance monitoring based on an accurate vibration analysis［J］.Energies，2020，13（2）：389-401.

LUO Y，BADDOUR N，LIANG M.Dynamical modeling and experimental validation for tooth pitting and spalling in spur gears［J］.Mechanical Systems and Signal Processing，2019，119：155-181.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Influence of Eccentricity Errors on Load Sharing Performance of the Split Torque and the Power Confluence Gear Transmission System

Research on Dynamic Characteristics of the Two-stage Planetary Gear Transmission System of TBM Reducers

Simulation and Analysis of Oil Churning Power Loss in Electric Drive Planetary Gears Based on the CFD Method

Research Progress on Dynamic Uniform Load Characteristics of Planetary Gear Transmission

Analysis of Transient Elastohydrodynamic Lubrication of Asymmetric Polymer Planetary Gears

Related Author

Zhang Duoli

Zhou Jianxing

Wang Haiwei

Cui Quanwei

Dong Ning

Fei Xiang

Xu Younan

Li Mingqin

Related Institution

School of Mechanical Engineering, Northwestern Polytechnical University

School of Mechanical Engineering, Xinjiang University

School of Mechatronics and Vehicle Engineering, East China Jiaotong University

Department of Mechanical and Electrical Engineering, Jiangxi Water Resources Institute

State Key Laboratory of Vehicle Transmission, China North Vehicle Research Institute

⁰