Review on the Research of Polishing Technologies for Gear Tooth Profiles

Chen Yangjian; Yi Jun; Wang Zongwei; Chen Bing; Deng Hui

doi:10.16578/j.issn.1004.2539.2023.12.001

您当前的位置：

首页 >

文章列表页 >

Review on the Research of Polishing Technologies for Gear Tooth Profiles

Review | 更新时间：2023-12-21

- Review on the Research of Polishing Technologies for Gear Tooth Profiles
- Journal of Mechanical Transmission Vol. 47, Issue 12, Pages: 1-12(2023)
- 作者机构：
  
  1.湖南科技大学机电工程学院，湖南湘潭 411201
  2.湖南科技大学难加工材料高效精密加工湖南省重点实验室，湖南湘潭 411201
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2023.12.001
  CLC：
- Published：15 December 2023，
  
  Received：25 September 2022，
  
  Revised：03 November 2022，
扫描看全文
陈扬建,易军,王宗伟等.齿轮齿廓抛光方法研究进展[J].机械传动,2023,47(12):1-12.

Chen Yangjian,Yi Jun,Wang Zongwei,et al.Review on the Research of Polishing Technologies for Gear Tooth Profiles[J].Journal of Mechanical Transmission,2023,47(12):1-12.
陈扬建,易军,王宗伟等.齿轮齿廓抛光方法研究进展[J].机械传动,2023,47(12):1-12. DOI： 10.16578/j.issn.1004.2539.2023.12.001.

Chen Yangjian,Yi Jun,Wang Zongwei,et al.Review on the Research of Polishing Technologies for Gear Tooth Profiles[J].Journal of Mechanical Transmission,2023,47(12):1-12. DOI： 10.16578/j.issn.1004.2539.2023.12.001.

摘要

齿轮是现代机械传动系统中运用最为广泛的传动件，齿轮齿廓的精度和表面质量对齿轮传动的精度、平稳性、可靠性和噪声影响巨大。齿轮的加工过程通常要经历初切齿—热处理—初磨—精磨等工艺过程，然而，经磨削加工后齿廓仍然存在磨削横纹、表面粗糙度难以进一步降低、表面粗糙度沿齿廓分布不均匀等问题。目前，齿轮经磨削后进行齿廓抛光是解决上述问题的有效途径之一。为此，将现有主要齿轮齿廓抛光方法归纳为齿廓电化学机械抛光、齿廓磨料流抛光、齿廓磁流变抛光以及齿廓剪切增稠抛光等4大类。详细阐述了当前主要齿轮齿廓抛光方法的加工原理；列举了各种加工方法的加工实例；从加工的适应范围、加工效率、抛光后的齿廓表面粗糙度的改善率以及对加工设备的要求等方面归纳了各个加工方法的技术优势和存在的问题。结果表明，使用其他辅助能场（如超声、激光、磁场等）与传统抛光方法复合以实现高效、高精度、高表面一致性齿廓抛光将是未来的主要研究方向。

Abstract

Gears are the most widely used transmission parts in the modern mechanical transmission system. The precision and surface quality of gear tooth profiles have great influence on the precision

smoothness

reliability and noise of gear transmission. The machining process of gears usually goes through the process of initial cutting

heat treatment

initial grinding and fine grinding

etc. However

there are still some problems after grinding

such as grinding marks

difficulties in further reducing the surface roughness and uneven distribution of surface roughness along the tooth profile. At present

gear profile polishing after grinding is one of the effective ways to solve the above problems. In this study

the main methods of tooth profile polishing are classified into electrochemical honing

abrasive flow machining

magnetorheological finishing and shear thickening fluids polishing. The machining principle of the current main gear tooth profile polishing methods is described in detail. Examples of various processing methods are listed. The advantages and problems of each machining method are summarized from the aspects of the range of machining adaptation

machining efficiency

the improvement rate of the surface roughness of the polished tooth profile and the requirements for the machining equipment. The results show that the combination of other auxiliary energy fields such as ultrasonic

laser and magnetic field with traditional polishing methods to achieve high efficiency

high precision and high surface consistency tooth profile polishing will be the main research direction in the future.

关键词

电解珩磨抛光磨料流抛光磁流变抛光剪切增稠抛光表面粗糙度加工效率

Keywords

Electro-chemical honingAbrasive flow machiningMagnetorheological finishingShear thickening fluids polishingSurface roughnessProcessing efficiency

references

SHAIKH H J，JAIN N K.Effect of finishing time and electrolyte composition on geometric accuracy and surface finish of straight bevel gears in ECH process［J］.CIRP Journal of Manufacturing Science and Technology，2015，8（1）：53-62.

KARPUSCHEWSKI B，KNOCHE H J，HIPKE M.Gear finishing by abrasive processes［J］.CIRP Annals-Manufacturing Technology，2008，57（2）：621-640.

ZHOU W，TANG J，SHAO W.Study on surface generation mechanism and roughness distribution in gear profile grinding［J］.International Journal of Mechanical Sciences，2020，187：105921.

汤中连，亓秀梅，高创宽.齿面粗糙度对齿轮传动接触疲劳应力的影响［J］.润滑与密封，2011，36（4）：53-57.

TANG Zhonglian，QI Xiumei，GAO Chuangkuan.Influence of tooth surface roughness on contact fatigue stress of gear transmission［J］.Lubrication Engineering，2011，36（4）：53-57.

WANG Y，LIU Y，CHU X，et al.Calculation model for surface roughness of face gears by disc wheel grinding［J］.International Journal of Machine Tools and Manufacture，2017，123：76-88.

WANG Y，CHEN Y，ZHOU G，et al.Roughness model for tooth surfaces of spiral bevel gears under grinding［J］.Mechanism and Machine Theory，2016，104：17-30.

ZHOU W，TANG J，CHEN H，et al.Modeling of tooth surface topography in continuous generating grinding based on measured topography of grinding worm［J］.Mechanism and Machine Theory，2018，131：189-203.

PATCHING M J，KWEH C C，EVANS H P，et al.Conditions for scuffing failure of ground and superfinished steel disks at high sliding speeds using a gas turbine engine oil［J］.Journal of Tribology，1995，117（3）：482-489.

李洪友，周锦进，庞桂兵，等.表面质量对齿轮使用性能指标的影响［J］.农业机械学报，2004，35（4）：174-178.

LI Hongyou，ZHOU Jinjin，PANG Guibing，et al.Effect of surface quality on performance index of gear［J］.Transactions of the Chinese Society for Agricultural Machinery，2004，35（4）：174-178.

CHEN C P，LIU J，WEI G C，et al.Electro-chemical honing of gears-a new method of gear finishing［J］.CIRP Annals-Manufacturing Technology，1981，30（1）：103-106.

PATHAK S，JAIN N K.Critical review of electrochemical honing （ECH）：sustainable and alternative gear finishing process.part 1：conventional processes and introduction to ECH［J］.Transactions of the Institute of Metal Finishing，2017，95（3）：147-157.

WEI G Q，WANG Z B，CHEN C C.Field controlled electrochemical honing of gears［J］.Precision Engineering，1987，9（4）：218-221.

卫国强，王德伦.大模数齿轮可控电解珩磨的研究［C］//第五届全国电加工学术年会论文集（电解加工篇），南京.工程科技Ⅰ辑，1986：128-139.

WEI Guoqiang，WANG Delun.Research on controllable electrolysis honing of large modulus gear［C］//Proceedings of the 5th National Electrolyte Machining Academic Conference （Electrolysis Machining），Nanjing.Engineering Science and TechnologyⅠ，1986：128-139.

贺凤宝，张伟，卫国强，等.慢扫描控制可控电解珩齿原理研究［J］.大连理工大学学报，1995（6）：828-832.

HE Fengbao，ZHANG Wei，WEI Guoqiang，et al.Research on the principle of slow scan controlled electrolytic honing［J］.Journal of Dalian University of Technology，1995（6）：828-832.

YI J，ZHENG J，YANG T，et al.Solving the control problem for electrochemical geartooth-profile modification using an artificial neural network［J］.The International Journal of Advanced Manufacturing Technology，2002，19（1）：8-13.

MISRA J P，JAIN N K，JAIN P K.Investigations on precision finishing of helical gears by electrochemical honing process［J］.Proceedings of the Institution of Mechanical Engineers，Part B：Journal of Engineering Manufacture，2010，224（12）：1817-1830.

MISRA J P，JAIN P K，DWIVEDI D K，et al.A study of influence of electrolyte composition on ECH of bevel gears using mixture D-optimal design［J］.Journal of Mechanical Engineering and Sciences，2014，6：753-761.

SHAIKH J H，JAIN N K.Modeling of material removal rate and surface roughness in finishing of bevel gears by electrochemical honing process［J］.Journal of Materials Processing Technology，2014，214（2）：200-209.

SINGH H，JAIN P K.Study on ultrasonic-assisted electrochemical honing of bevel gears［J］.Proceedings of the Institution of Mechanical Engineers，Part B：Journal of Engineering Manufacture，2018，232（4）：705-712.

YI J，DING Y，ZHAO S，et al.A novel technique of polishing gear working surface using PECMP［J］.International Journal of Precision Engineering and Manufacturing，2009，10（4）：57-62.

庞桂兵.脉冲电化学及电化学机械齿轮光整与修形加工技术研究［D］.大连：大连理工大学，2005：43-100.

PANG Guibing.Research on pulse electrochemistry and electrochemical mechanical gear finishing and modification technology ［D］.Dalian：Dalian University of Technology，2005：43-100.

马宁.螺旋锥齿轮脉冲电化学及电化学机械光整加工技术研究［D］.大连：大连理工大学，2010：65-100.

MA Ning.Research on pulse electrochemical and electrochemical mechanical finishing technology of spiral bevel gears［D］.Dalian：Dalian University of Technology，2010：65-100.

MISRA J P，JAIN P K，JAIN N K，et al.Effects of electrolyte composition and temperature on precision finishing of spur gears by pulse electrochemical honing（PECH）［J］.International Journal of Precision Technology，2012，3（1）：37-50.

PATHAK S，JAIN N K，PALANI I A.Process performance comparison of ECH and PECH for quality enhancement of bevel gears［J］.Materials and Manufacturing Processes，2015，30（7）：836-841.

PATHAK S，JAIN N K，PALANI I A.Effect of honing gear hardness on microgeometry and surface quality improvement of straight bevel gears in PECH process［J］.The International Journal of Advanced Manufacturing Technology，2016，85（9）：2197-2205.

高航，吴鸣宇，付有志，等.流体磨料光整加工理论与技术的发展［J］.机械工程学报，2015，51（7）：174-187.

GAO Hang，WU Mingyu，FU Youzhi，et al.Development of theory and technology of fluid abrasive finishing［J］.Journal of Mechanical Engineering，2015，51（7）：174-187.

PETRI K L，BILLO R E，BIDANDA B.A neural network process model for abrasive flow machining operations［J］.Journal of Manufacturing Systems，1998，17（1）：52-64.

KUMAR S S，HIREMATH S S.A review on abrasive flow machining （AFM）［J］.Procedia Technology，2016，25（C）：1297-1304.

ZHANG P，DONG Y Z，CHOI H J，et al.Reciprocating magnetorheological polishing method for borosilicate glass surface smoothness［J］.Journal of Industrial and Engineering Chemistry（Seoul，Korea），2020，84（C）：243-251.

陈逢军，苗想亮，唐宇，等.磨料液体射流抛光技术研究进展［J］.中国机械工程，2015，26（22）：3116-3123.

CHEN Fengjun，MIAO Xiangliang，TANG Yu，et al.Research progress of abrasive liquid jet polishing technology［J］.China Mechanical Engineering，2015，26（22）：3116-3123.

张朝辉，耿旭，李梓万，等.化学机械抛光中的接触状态研究概述［J］.表面技术，2020，49（3）：50-56.

ZHANG Zhaohui，GENG Xu，LI Ziwan，et al.Research on contact state of chemical mechanical polishing［J］.Surface Technology，2020，49（3）：50-56.

SANKAR M R，JAIN V K，RAMKUMAR J.Abrasive flow machining（AFM）：an overview［C］//INDO-US Workshop on Smart Machine Tools，Intelligent Machining Systems and Multi-scale Manufacturing，2008：1-8.

XU Y C，ZHANG K H，LU S，et al.Experimental investigations into abrasive flow machining of helical gear［J］.Key Engineering Materials，2013，2270（546）：65-69.

闰慕良，李元宗.磨料流加工齿轮的试验研究［J］.机械工艺师，1985（1）：37-39.

RUN Muliang，LI Yuanzong.Experimental study on gear machining by abrasive flow［J］.Machinery Manufacturing Engineer，1985（1）：37-39.

VENKATESH G，SHARMA A K，SINGH N，et al.Finishing of bevel gears using abrasive flow machining［J］.Procedia Engineering，2014，97：320-328.

PETARE A C，JAIN N K.Improving spur gear microgeometry and surface finish by AFF process［J］.Materials and Manufacturing Processes，2018，33（9）：923-934.

PETARE A C，KUMAR J N.On simultaneous improvement of wear characteristics，surface finish and microgeometry of straight bevel gears by abrasive flow finishing process［J］.Wear，2018（404/405）：38-49.

PETARE A，JAIN N K，PALANI I A，et al.Simultaneous improvement of microgeometry and surface quality of spur and straight bevel gears by abrasive flow finishing process［J］.Journal of Micromanufacturing，2021，4（2）：189-206.

张凌云，吴凤林.磨料流加工技术现状及展望［J］.机械工程与自动化，2006（5）：166-168.

ZHANG Lingyun，WU Fenglin.Current situation and prospect of abrasive flow machining technology［J］.Mechanical Engineering & Automation，2006（5）：166-168.

KENDA J，DUHOVNIK J，TAVČAR J，et al.Abrasive flow machining applied to plastic gear matrix polishing［J］.The International Journal of Advanced Manufacturing Technology，2014，71（1/2/3/4）：141-151.

JONES A R，HULL J B.Ultrasonic flow polishing［J］.Ultrasonics，1998，36（1）：97-101.

SHARMA K A，VENKATESH G，RAJESHA S，et al.Experimental investigations into ultrasonic-assisted abrasive flow machining （UAAFM） process［J］.The International Journal of Advanced Manufacturing Technology，2015，80（1/2/3/4）：477-493.

VENKATESH G，SHARMA K A，KUMAR P.On ultrasonic assisted abrasive flow finishing of bevel gears［J］.International Journal of Machine Tools and Manufacture，2015，89：29-38.

PETARE C A，MISHRA A，PALANI I A，et al.Study of laser texturing assisted abrasive flow finishing for enhancing surface quality and microgeometry of spur gears［J］.The International Journal of Advanced Manufacturing Technology，2019，101（1/2/3/4）：785-799.

PETARE A，DESHWAL G，PALANI I A，et al.Laser texturing of helical and straight bevel gears to enhance finishing performance of AFF process［J］.The International Journal of Advanced Manufacturing Technology，2020，110（7/8）：2221-2238.

YADAV R D，SINGH A K.A novel magnetorheological gear profile finishing with high shape accuracy［J］.International Journal of Machine Tools and Manufacture，2019，139：75-92.

YADAV R D，SINGH A K，ARORA K.Parametric analysis of magnetorheological finishing process for improved performance of gear profile［J］.Journal of Manufacturing Processes，2020，57：254-267.

YADAV R D，SINGH A K，ARORA K.Modeling of surface roughness in a novel magnetorheological gear profile finishing process［J］.Proceedings of the Institution of Mechanical Engineers，Part C：Journal of Mechanical Engineering Science，2021，235（20）：5017-5042.

YADAV R D.Design of magnetorheological gear profile finishing tool and experimental investigations for enhancing gear transmission performance［D］.India：Thapar Institute of Engineering & Technology，2018：66.

ARORA K，SINGH A K.Theoretical and experimental investigation on surface roughness of straight bevel gears using a novel magnetorheological finishing process［J］.Wear，2021，476：203693.

ARORA K，SINGH A K.Magnetorheological finishing process for improved performance of polymer gears［J］.Materials and Manufacturing Processes，2023，38（10）：1191-1208.

KUMAR M，DAS M.Improvement in surface characteristics of SS316L tiny gear profiles by magnetorheological-polishing fluid using flow restrictor［J］.Transactions of the Indian Institute of Metals，2021，74（12）：3035-3044.

KUMAR M，AHMAD S，DAS M.Magnetorheological-finishing of miniature gear teeth profiles using uniform flow restrictor［J］.Materials and Manufacturing Processes，2022，37（4）：467-482.

KUMAR M，BHARTI R K，DAS M. Study of surface finishing mechanism in a rotational-magnetorheological miniature gear profile polishing using novel flow restrictor［J］.Wear，2022，488：204120.

李敏，吕冰海，袁巨龙，等.剪切增稠抛光的材料去除数学模型［J］.机械工程学报，2016，52（7）：142-151.

LI Min，LÜ Binghai，YUAN Julong，et al.Mathematical model for material removal in shear thickening polishing［J］.Journal of Mechanical Engineering，2016，52（7）：142-151.

NGUYEN D N，DAO T P，PRAKASH C，et al.Machining parameter optimization in shear thickening polishing of gear surfaces［J］.Journal of Materials Research and Technology，2020，9（3）：5112-5126.

NGUYEN D N，HUNG A L，CONG T D.Simulation study on polishing of gear surfaces in non-Newtonian fluid［J］.Science & Technology Development Journal-Engineering and Technology，2020，3（3）：443-451.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Study on Tooth Surface Roughness Modeling of Form Grinding Considering the Change of the Local Grinding Condition

Theoretical Analysis and Experimental Research on Finishing Cut of Aviation Spiral Bevel Gears

Effect of Surface Roughness on Characteristics of Textured Hydrodynamic Bearings

Lubrication State Transformation and Characteristic Analysis of Sliding Bearing under Low Rotary Speed and High Eccentric

Analysis of Static Characteristic of Hydrodynamic Bearing with Different Surface Roughnesses

Related Author

Tang Jinyuan

Zhou Weihua

Liao Xianggui

Tang Cheng

Chen Xiaoqi

Taolue Wen

Shufeng Yang

Hongtao Huang

Related Institution

AECC Zhongchuan Transmission Machinery Co., Ltd.

State Key Laboratory of High-Performance Complex Manufacturing, Central South University

School of Mechanical Engineering， Zhongyuan University of Technology

Zhengzhou Research Institute of Mechanical Engineering Co.，Ltd.

College of Mechanical and Vehicle Engineering，Taiyuan University of Technology

⁰