Simulation and Experimental Verification of Barrel Finishing of Spiral Bevel Gears Based on the DEM

Yang Shufeng; Gao Yang; Wang Feng; Li Zhisheng; Yu Wentao; Xu Wenbo

doi:10.16578/j.issn.1004.2539.2022.11.019

您当前的位置：

首页 >

文章列表页 >

Simulation and Experimental Verification of Barrel Finishing of Spiral Bevel Gears Based on the DEM

Test·Analysis | 更新时间：2022-12-01

- Simulation and Experimental Verification of Barrel Finishing of Spiral Bevel Gears Based on the DEM
- Journal of Mechanical Transmission Vol. 46, Issue 11, Pages: 122-126(2022)
- 作者机构：
  
  1.中原工学院机电学院，河南郑州 450007
  2.郑州机械研究所有限公司，河南郑州 450052
  3.火箭军装备部驻长治地区军事代表室，山西长治 046012
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2022.11.019
  CLC：
扫描看全文
杨树峰,高杨,王峰等.基于离散元法的弧齿锥齿轮滚磨光整工艺仿真及实验验证[J].机械传动,2022,46(11):122-126.

Yang Shufeng,Gao Yang,Wang Feng,et al.Simulation and Experimental Verification of Barrel Finishing of Spiral Bevel Gears Based on the DEM[J].Journal of Mechanical Transmission,2022,46(11):122-126.
杨树峰,高杨,王峰等.基于离散元法的弧齿锥齿轮滚磨光整工艺仿真及实验验证[J].机械传动,2022,46(11):122-126. DOI： 10.16578/j.issn.1004.2539.2022.11.019.

Yang Shufeng,Gao Yang,Wang Feng,et al.Simulation and Experimental Verification of Barrel Finishing of Spiral Bevel Gears Based on the DEM[J].Journal of Mechanical Transmission,2022,46(11):122-126. DOI： 10.16578/j.issn.1004.2539.2022.11.019.

摘要

弧齿锥齿轮齿面形状为空间曲面，齿面粗糙度的变化可对其啮合性能产生显著的影响，直接影响系统的振动、承载等性能。采用平行主轴式滚磨光整工艺对某航空弧齿锥齿轮的齿面粗糙度开展了理论仿真及实验研究。建立工艺运动的数学模型，推导出磨料与齿面间切削速度的公式，分析了影响结果的主要因素；借助EDEM软件的Hertz-Mindlin with archard wear模型，仿真了齿面磨损情况；采用该工艺对盘式弧齿锥齿面的表面质量进行了实验研究。结果表明，采用该工艺可使齿面毛刺消除，边角倒圆，齿面粗糙度, $R_{a}$ ,http://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=37400195&type=,http://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=37400192&type=,3.47133350,3.72533321,从0.8 μm降至0.4 μm左右，齿面形貌趋于各向同性，为后期研究齿轮接触性能和工业应用奠定了基础。

Abstract

The tooth surface of spiral bevel gears is a spatial curved surface, and the change of tooth surface roughness can have a significant impact on its meshing performance, directly affecting the vibration, bearing and other performance of the system. A theoretical simulation and an experimental research of an aviation spiral bevel gear is carried out using the parallel spindle type barrel finishing process, a mathematical model of the process motion is established, the formula of cutting speed between abrasive and tooth surface is deduced, and the main factors affecting the result are analyzed; with the help of the Hertz-Mindlin with archard wear model of the EDEM software, the tooth surface wear is simulated; through this process, the surface quality of the disc spiral bevel gear surface is experimentally studied. The results show that using this process, the burr of the gear surface can be eliminated, the corner is rounded, the ,R,a, of gear surface is reduced from 0.8 μm to about 0.4 μm, and the tooth surface morphology tends to be isotropic, which lays a foundation for further research of gear contact performance and industrial application.

关键词

弧齿锥齿轮离散元法滚磨光整工艺切削速度表面质量

Keywords

Spiral bevel gearDEMBarrel finishingCutting speedSurface quality

references

杨胜强，李文辉，李秀红，等.高性能零件滚磨光整加工的研究进展［J］.表面技术，2019，48（10）：13-24.

YANG Shengqiang，LI Wenhui，LI Xiuhong，et al.Research development of mass finishing for high-performance parts［J］.Surface Technology，2019，48（10）：13-24.

李鹏，李文辉，李秀红，等.航空发动机整体叶盘回转式滚磨光整加工数值模拟与分析［J］.机械科学与技术，2021，40（4）：633-640.

LI Peng，LI Wenhui，LI Xiuhong，et al.Numerical simulation and analysis of rotary-typed mass finishing for aeroengine blisk［J］.Mechanical Science and Technology for Aerospace Engineering，2021，40（4）：633-640.

杨嵩，戚厚军，秦程现，等.铝硅涂层叶片的振动光饰制备工艺参数优化［J］.机械设计与制造，2021（5）：115-119.

YANG Song，QI Houjun，QIN Chengxian，et al.Optimization of technological parameters for vibration finishing of aluminum-silicon coated blades［J］.Machinery Design & Manufacture，2021（5）：115-119.

邓曰明，赵玉刚，刘广新，等.基于响应面法的镍钛合金血管支架管材内壁磁粒研磨工艺参数研究［J］.表面技术，2021，50（10）：384-393.

DENG Yueming，ZHAO Yugang，LIU Guangxin，et al.Study on process parameters of magnetic abrasive finishing of the inner wall of Ni-Ti alloy cardiovascular stents based on response surface methodology［J］.Surface Technology，2021，50（10）：384-393.

陈伟，朱华，姚志军.滚磨工艺对压电陶瓷振子性能的影响［J］.压电与声光，2014，36（5）：801-804.

CHEN Wei，ZHU Hua，YAO Zhijun.Effect of ball milling process on properties of piezoelectric ceramic elements［J］.Piexoelectrics & Acoustooptics，2014，36（5）：801-804.

KANG Y S，HASHIMOTO F，JOHNSON S P，et al.Discrete element modeling of 3D media motion in vibratory finishing process［J］.CIRP Annals-Manufacturing Technology，2017，66：313-316.

张荔，李文辉，杨胜强，等.滚磨光整加工的离散元模拟速度优化分析［J］.机械设计与制造，2016（2）：153-156.

ZHANG Li，LI Wenhui，YANG Shengqiang，et al.The speed optimization analysis of DEM simulation in barrel finishing process［J］.Mechanical Design and Manufacturing，2016（2）：153-156.

卞传星，阿达依·谢尔亚孜旦，刘俊杰.垂直磁场辅助电化学光整加工仿真分析与实验研究［J］.电镀与涂饰，2021，40（17）：1369-1378.

BIAN Chuanxing，ADAYI Xieeryazidan，LIU Junjie.Simulation and experimental study on vertical magnetic field assisted electrochemical finishing［J］.Electroplating & Finishing，2021，40（17）：1369-1378.

HASHIMOTO F，CHAUDHARI R，MELKOTE S N.Characteristics and performance of surface created by various finishing methods［J］.Procedia CIRP，2016，45：1-6.

郭鹏辉，李文辉，李秀红，等.一维振动式滚磨光整加工颗粒流场的离散元模拟分析［J］.机械科学与技术，2021，40（7）：1037-1042.

GUO Penghui，LI Wenhui，LI Xiuhong，et al.Discrete element simulation analysis of particle flow field in one-dimensional vibration barrel finishing［J］.Mechanical Science and Technology for Aerospace Engineering，2021，40（7）：1037-1042.

陈晨，李秀红，李文辉，等.涡流主轴复合滚磨光整加工工艺实验研究［J］.中国科技论文，2018，13（22）：2565-2571.

CHEN Chen，LI Xiuhong，LI Wenhui，et al.Experimental research on centrifugal disc finishing with spindle barrel finishing hybrid process［J］.China Sciencepaper，2018，13（22），2565-2571.

LI X H，LI W H，YANG S Q，et al.Experimental investigation into the surface integrity and tribological property of AISI 1045 steel specimen for barrel finishing［J］.Procedia CIRP，2018，71：47-52.

王娜，杨胜强，赵婷婷，等.主轴式滚磨光整加工弹塑性接触力修正计算［J］.表面技术，2020，49（8）：333-340.

WANG Na，YANG Shengqiang，ZHAO Tingting，et al.Correctiong calculation on elasto-plastic contact force of spindle barrel finishing［J］.Surface Technology，2020，49（8）：333-340.

谢盼新，李文辉，杨胜强，等.齿轮卧式滚磨光整加工方案设计及理论研究［J］.现代制造工程，2017（11）：125-129.

XIE Panxin，LI Wenhui，YANG Shengqiang，et al.Technical solution and theoretic research on barrel finishing of gears［J］.Modern Manufacturing Engineering，2017（11）：125-129.

张演，李文辉，杨胜强，等.垂直交叉主轴式滚磨光整加工方案的理论分析［J］.机械科学与技术，2020，39（6）：865-872.

ZHANG Yan，LI Wenhui，YANG Shengqiang，et al.Theoretical anslysis of vertical cross-spindle rolling finishing technique［J］.Mechanical Science and Technology for Aerospace Engineering，2020，39（6）：865-872.

曹波，李文辉，王娜，等.基于JKR模型的湿式滚抛磨块离散元参数标定［J］.表面技术，2019，48（3）：249-256.

CAO Bo，LI Wenhui，WANG Na，et al.Calibration of discrete element parameters of the wet barrel finishing abrasive based on JKR model［J］.Surface Technology，2019，48（3）：249-256.

石慧婷，李秀红，杨胜强，等.三乙醇胺对铝合金试件滚磨光整加工作用的影响分析［J］.表面技术，2018，47（10）：295-301.

SHI Huiting，LI Xiuhong，YANG Shengqiang，et al.Discussion on influence of triethanolamine to aluminum alloy specimen in barrel finishing［J］.Surface Technology，2018，47（10）：295-301.

MALLIPEDDI D，NORELL M，SOSA M，et al.The effect of manufacturing method and running-in load on the surface integrity of efficiency tested ground，honed and super-finished gears［J］.Tribology International，2019，131：277-287.

乔金维，武志斐，王铁，等.振动光饰对齿轮振动特性的影响［J］.机械传动，2017，41（5）：101-105.

QIAO Jinwei，WU Zhifei，WANG Tie，et al.Effect of vibratory finishing on the vibration characteristic of gear［J］.Journal of Mechanical Transmission，2017，41（5）：101-105.

FRECHETTE M，MERSHON C，SROKA G.Super finishing rear axle gears：a significant step toward reducing automotive greenhouse gas emissions［C］.Proceedings of ASME 2013 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference.Portland，USA，August 4-7，2013：1-7.

丁熊熊，张演，李文辉，等.主轴摆动复合滚磨光整加工齿轮理论分析及实验研究［J］.机械传动，2019，43（12）：155-160.

DING Xiongxiong，ZHANG Yan，LI Wenhui，et al.Theoretical analysis and experimental research of spindle swing compound barrel finishing［J］.Journal of Mechanical Transmission，2019，43（12）：155-160.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Modification Design and Experimental Verification of Spiral Bevel Gear Tooth Surface Based on Quantitative Mismatch

Simulation Analysis of Residual Stresses in Spiral Bevel Gear Machining Based on an Oblique Cutting Model

Experimental Study on Precision Grinding of a Ball Screw Raceway

Influence of Error Factors on Transmission Contact for Spiral Bevel Gears

Research on Modal Analysis of the Spiral Bevel Gear System

Related Author

No data

Related Institution

Zhejiang Tongli Transmission Technology Co., Ltd., Rui'an

School of Mechatronics Engineering, Henan University of Science and Technology

School of Mechanical and Electronic Engineering, Shandong Jianzhu University, Ji'nan

Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education, Tianjin University

Department of Mechanical Systems, AECC Commercial Aircraft Engine Co., Ltd.

⁰