Structural Design and Experimental Study of a Toothed Coupling for Urban Rail Trains

He Penghui; Li Fuqiang; He Shizhong; Tao Gongan; Cheng Xiangxun; Zhang Xiangru; Zhao Yukai

doi:10.16578/j.issn.1004.2539.2022.10.011

您当前的位置：

首页 >

文章列表页 >

Structural Design and Experimental Study of a Toothed Coupling for Urban Rail Trains

Design· Calculation | 更新时间：2022-11-05

- Structural Design and Experimental Study of a Toothed Coupling for Urban Rail Trains
- Journal of Mechanical Transmission Vol. 46, Issue 10, Pages: 71-76(2022)
- 作者机构：
  
  1.郑州机械研究所有限公司，河南郑州 450000
  2.中车青岛四方机车车辆股份有限公司，山东青岛 266111
  3.中车株洲电力机车有限公司，湖南株洲 412001
  4.郑州地铁集团有限公司，河南郑州 450002
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2022.10.011
  CLC：
扫描看全文
何鹏辉,李富强,贺世忠等.一种城轨列车齿式联轴节结构设计与试验研究[J].机械传动,2022,46(10):71-76.

He Penghui,Li Fuqiang,He Shizhong,et al.Structural Design and Experimental Study of a Toothed Coupling for Urban Rail Trains[J].Journal of Mechanical Transmission,2022,46(10):71-76.
何鹏辉,李富强,贺世忠等.一种城轨列车齿式联轴节结构设计与试验研究[J].机械传动,2022,46(10):71-76. DOI： 10.16578/j.issn.1004.2539.2022.10.011.

He Penghui,Li Fuqiang,He Shizhong,et al.Structural Design and Experimental Study of a Toothed Coupling for Urban Rail Trains[J].Journal of Mechanical Transmission,2022,46(10):71-76. DOI： 10.16578/j.issn.1004.2539.2022.10.011.

摘要

根据城轨列车驱动电机与齿轮箱之间连接的需要，设计了用于城轨列车的一种齿式联轴节。在设计过程中，从齿式联轴节结构、齿部的几何参数、密封结构、齿部侧隙的理论计算、空间运动分析等方面进行了研究；建立了齿式联轴节的三维模型，基于Ansys计算软件对齿式联轴节的3种运行工况进行了有限元分析，并运用ZGCAD齿轮软件进行了齿轮强度计算；设计制造齿式联轴节样机，进行了样机周期性循环试验。研究结果可为其他领域齿式联轴节的设计提供借鉴和参考。

Abstract

According to the needs of the urban rail train connection between the drive motor and gearbox, a toothed coupling for urban rail trains is designed. During the design process, the structure of the toothed coupling, gear geometry parameters, the sealing structure, theoretical calculation of tooth flank backlash, the space motion analysis and so on are studied. Through the establishment of a three-dimensional model of the toothed coupling and based on the calculation software of Ansys, a finite element analysis of three operating conditions of the toothed coupling and the calculation and analysis of gear strength using ZGCAD gear software are carried out, a prototype of toothed coupling is designed and manufactured, and the periodic cycle test of the prototype is carried out. The research results can provide reference for the design of toothed coupling in other fields.

关键词

齿式联轴节结构设计密封设计有限元分析样机试验

Keywords

Toothed couplingStructural designSeal designFinite element analysisPrototype test

references

张勋林.轨道车辆鼓形齿联轴节［J］.轨道交通装备与技术，2019，（6）：62-64．

ZHANG Xunlin.Drum tooth coupling for rail vehicles［J］.Rail Transportation Equipment and Technology，2019（6）：62-64．

夏星，唐俊成，杨峰，等.长沙地铁2号线联轴节维修工艺浅析［J］.技术与市场，2020，27（1）：134．

XIA Xing，TANG Juncheng，YANG Feng，et al.Analysis on the maintenance technology of the coupling of changsha metro line 2［J］.Technology and Market，2020，27（1）：134．

郭华胜.鼓形齿联轴节注油压装及退卸工艺的研究［J］.铁道机车车辆工人，2004（6）：7-10．

GUO Huasheng.Study on oil injection and pressure loading and unloading technology of drum gear coupling［J］.Railway Locomotive and Rolling Stock Workers，2004（6）：7-10．

张朝前，曹国栋，于大海，等.高速列车联轴节结构特点及其常见故障［J］.铁道车辆，2020，58（12）：39-42．

ZHANG Chaoqian，CAO Guodong，YU Dahai，et al.Structural characteristics and common faults of high-speed train coupling［J］.Rolling Stock，2020，58（12）：39-42．

赵志春.鼓形齿联轴节点蚀分析［J］.机车车辆工艺，2016（1）：38-40.

ZHAO Zhichun.Pitting corrosion analysis of drum tooth coupling［J］.Locomotive & Vehicle Technology，2016（1）：38-40.

马玉强，李广，赵世银，等.鼓形齿联轴器啮合计算分析及软件实现［J］.机车车辆工艺，2020（6）：4-6．

MA Yuqiang，LI Guang，ZHAO Shiyin，et al.Meshing calculation analysis and software realization of drum gear coupling［J］.Locomotive & Vehicle Technology，2020（6）：4-6．

朱德库，刘晓杰.国产地铁车联轴节调整的理论分析与计算［J］.地铁与轻轨，1997（1）：32-39.

ZHU Deku，LIU Xiaojie.Theoretical analysis and calculation of coupling adjustment of domestic metro cars［J］.Subways and Light Rail，1997（1）：32-39.

戴晓超，马臣琦，王泽飞，等.高速动车组驱动装置联轴节变位分析［J］.黑龙江科技信息，2017（8）：21-22.

DAI Xiaochao，MA Chenqi，WANG Zefei，et al.Analysis of coupling displacement of high speed EMU driving device［J］.Heilongjiang Science and Technology Information，2017（8）：21-22.

HARTZ H，柳欣生.高弹性联轴节的运用准则［J］.国外内燃机车，1988（3）：9-16.

HARTZ H，LIU Xinsheng.Application criteria of high elastic coupling［J］.Foreign Diesel Locomotive，1988（3）：9-16.

马玉强，李晓微，陈琪，等.一种鼓形齿联轴器综合性能试验系统［J］.铁道机车与动车，2021（9）：45-48．

MA Yuqiang，LI Xiaowei，CHEN Qi，et al.A comprehensive performance test system for drum gear coupling［J］.Railway Locomotive and Motor car，2021（9）：45-48.

王东道，沈伟斌.鼓形齿联轴器的试验［J］.机车车辆工艺，2006（1）：35-37.

WANG Dongdao，SHEN Weibin.Test of drum gear coupling［J］.Locomotive & Vehicle Technology，2006（1）：35-37.

RITTER N，钟连泉.轨道车辆驱动联轴节近似运营的试验［J］.国外内燃机车，2001（4）：21-26.

RITTER N，ZHONG Lianquan.Test for approximate operation of railway vehicle drive coupling［J］.Foreign diesel locomotive，2001（4）：21-26.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Design and Simulation Analysis of a New Wheel Hub Drive Single-stage Nutating Reducer for Electric Cars

Design of a New Type of SEA Structure and Optimization of Elastic Elements

Study on Performance of Large Megawatt Offshore Wind Turbine Couplings

Structural Design of Catenary Equipment Inspection Robots

Structure Analysis and Optimization for Main Drive Gearboxes of the CDQ Elevator Based on FEA

Related Author

No data

Related Institution

School of Mechanical Engineering and Automation, Fuzhou University

Academy for Electromechanical, Changchun Polytechnic

China Three Gorges Construction Engineering Corporation

Technology Centre of Taiyuan Heavy Industry Co., Ltd.

School of Mechanical Engineering, Southwest Jiaotong University

⁰