Theoretical Analysis and Experimental Research on Finishing Cut of Aviation Spiral Bevel Gears

Shufeng Yang; Hongtao Huang; Taolue Wen; Feng Wang; Yingjie Xu; Penghui Guo

doi:10.16578/j.issn.1004.2539.2022.08.026

您当前的位置：

首页 >

文章列表页 >

Theoretical Analysis and Experimental Research on Finishing Cut of Aviation Spiral Bevel Gears

Development·Application | 更新时间：2022-09-23

- Theoretical Analysis and Experimental Research on Finishing Cut of Aviation Spiral Bevel Gears
- Journal of Mechanical Transmission Vol. 46, Issue 8, Pages: 167-171(2022)
- 作者机构：
  
  1.中原工学院机电学院，河南郑州 450007
  2.郑州机械研究所有限公司，河南郑州 450052
  3.太原理工大学机械与运载工程学院，山西太原 030024
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2022.08.026
  CLC：
扫描看全文
杨树峰,黄红涛,文韬略等.航空弧齿锥齿轮光整加工理论分析及实验研究[J].机械传动,2022,46(08):167-171.

Yang Shufeng,Huang Hongtao,Wen Taolue,et al.Theoretical Analysis and Experimental Research on Finishing Cut of Aviation Spiral Bevel Gears[J].Journal of Mechanical Transmission,2022,46(08):167-171.
杨树峰,黄红涛,文韬略等.航空弧齿锥齿轮光整加工理论分析及实验研究[J].机械传动,2022,46(08):167-171. DOI： 10.16578/j.issn.1004.2539.2022.08.026.

Yang Shufeng,Huang Hongtao,Wen Taolue,et al.Theoretical Analysis and Experimental Research on Finishing Cut of Aviation Spiral Bevel Gears[J].Journal of Mechanical Transmission,2022,46(08):167-171. DOI： 10.16578/j.issn.1004.2539.2022.08.026.

摘要

滚磨光整加工是一种新型的微加工技术，能够去除材料表面的痕迹，降低齿面粗糙度，降低齿轮的啮合噪声。采用平行主轴式滚磨光整工艺对某航空弧齿锥齿轮进行光整加工实验研究，阐述了该光整工艺的加工机理，研究了光整磨料与齿轮表面间的相对运动情况；根据齿轮外圆处磨料的切削公式，分析了各因素的影响规律。结果表明，该滚磨光整加工工艺可以显著降低弧齿锥齿轮表面粗糙度，锥轴齿面粗糙度, $R_{a}$ ,http://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=34714493&type=,http://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=34714489&type=,3.47133350,3.72533321,值从0.8 μm降至0.4 μm左右，锥盘粗糙度值, $R_{a}$ ,http://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=34714507&type=,http://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=34714499&type=,3.47133350,3.72533321,从0.8 μm降至0.3 μm左右，齿面纹理的一致性明显提高。为后续分析弧齿锥齿轮的振动和噪声特性奠定了基础。

Abstract

Rolling finishing cut is a new kind of micro machining technology. It can remove the traces on the material surface， reduce the roughness of the tooth surface and reduce the meshing noise of the gear. An experimental study on finishing cut of aviation spiral bevel gears is carried out using parallel spindle rolling finishing technology. The machining mechanism of this finishing technology is described， and the relative movement between finishing abrasive and gear surface is studied. According to the cutting formula of abrasive at the outer circle of gears， the influence law of various factors is analyzed. The experimental results show that: the surface finishing of spiral bevel gears can be significantly improved by this kind of rolling finishing technology； the roughness ,R,a, value of cone shaft tooth surface decreases from 0.8 to 0.4； the roughness ,R,a, value of cone disk decreases from 0.8 to 0.3； the consistency of tooth surface texture is obviously improved. These lay a foundation for further research on vibration and noise characteristics of spiral bevel gears.

关键词

弧齿锥齿轮平行主轴式滚磨光整工艺表面粗糙度表面纹理

Keywords

Spiral bevel gearsParallel spindle rolling finishing processSurface roughnessSurface topography

references

侯祥颖.改进向量式有限元法及其在航空弧齿锥齿轮力学分析中的应用研究［D］.西安：西北工业大学，2018：1-10.

HOU Xiangying.Study of modified vector form intrinsic finite element method and its application in mechanical behavior analysis of aeronautical spiral bevel gear［D］.Xi´an：Northwestern Polytechnical University，2018：1-10.

ZWOLAK J，PALCZAK A.Effect of gear teeth finishing method on properties of teeth surface layer and its resistance to pitting wear creation［J］.Journal of Central South University，2016，23（1）：68-76.

HAN J，YUAN B，WANG D L，et al.Formation mechanism study on tooth surface of two gear finishing processes combined theoretical and experimental approaches［J］.Journal of the Brazilian Society of Mechanical Sciences and Engineering，2017，39（2）：5159-5170.

PATHAK Sunil，JAIN N K，PALANI I A.Investigations on surface quality，surface integrity and specific energy consumption in finishing of straight bevel gear by PECH process［J］.The International Journal of Advanced Manufacturing Technology，2016，85（9-12）：2207-2222.

李鹏，李文辉，李秀红，等.航空发动机整体叶盘回转式滚磨光整加工数值模拟与分析［J］机械科学与技术，2021，40（4）：633-640.

LI Peng，LI Wenhui，LI Xiuhong，et al.Numerical simulation and analysis of rotary-typed mass finishing for aeroengine blisk［J］.Mechanical Science and Technology for Aerospace Engineering，2021，40（4）：633-640.

杨胜强，李文辉，李秀红，等.高性能零件滚磨光整加工的研究进展［J］.表面技术，2019，48（10）：13-24.

YANG Shengqiang，LI Wenhui，LI Xiuhong，et al.Research development of mass finishing for high-performance parts［J］.Surface Technology，2019，48（10）：13-24.

陈伟，朱华，姚志军.滚磨工艺对压电陶瓷振子性能的影响［J］.压电与声光，2014，36（5）：801-804.

CHEN Wei，ZHU Hua，YAO Zhijun.Effect of ball milling process on properties of piezoelectric ceramic elements［J］.Piexoelectrics and Acoustooptics，2014，36（5）：801-804.

JAMAL，MORGAN M N，PEAVOY D.A digital process optimization，process design and process informatics system for high-energy abrasive mass finishing［J］.The International Journal of Advanced Manufacturing Technology.2017，92（1-4）：303-319.

HASHIMOTO F，CHAUDHARI R G，MELKOTE S N.Characteristics and performance of surface created by various finishing methods［J］.Procedia CIRP，2016，45：1-6.

杨胜强，李文辉，陈红玲.表面光整加工理论与新技术［M］.北京：国防工业出版社，2011：87-102.

YANG Shengqiang，LI Wenhui，CHEN Hongling.Surface finishing theory and new technology［M］.Beijing：National Befense Insustry Press，2011：87-102.

LI X H，LI W H，YANG S Q，et al.Experimental investigation into the surface integrity and tribological property of AISI 1045 steel specimen for barrel finishing［J］.Procedia CIRP，2018，71：47-52.

张演，李文辉，杨胜强，等.垂直交叉主轴式滚磨光整加工方案的理论分析［J］.机械科学与技术，2020，39（6）：865-872.

ZHANG Yan，LI Wenhui，YANG Shengqiang，et al.Theoretical anslysis of vertical cross-spindle rolling finishing technique［J］.Mechanical Science and Technology for Aerospace Engineering，2020，39（6）：865-872.

雷洪，李秀红，李文辉，等.垂直主轴式齿轮滚磨光整加工方法的研究［J］.机械设计与制造，2018（12）：207-209.

LEI Hong，LI Xiuhong，LI Wenhui，et al.Research on gear finishing by the method of vertical spindle barrel finishing［J］.Machinery Design & Manufacture，2018（12）：207-209.

聂勇.垂直交叉主轴式滚磨光整加工改善齿根处表面质量的实验研究［J］.机械传动，2018，42（5）：139-142.

NIE Yong.Experimental study on the improvement of the quality of tooth root surface by vertical cross spindle barreling finishing［J］.Journal of Mechanical Transmission，2018，42（5）：139-142.

赵光辉，刘世军，李继强，等.各向同性滚磨光整齿轮接触疲劳强度研究［J］.机械强度，2017，39（3）：540-544.

ZHAO Guanghui，LIU Shijun，LI Jiqiang，et al.Study of contact fatigue strength for Isotropic barrel finshing gear［J］.Journal of Mechanical Strength，2017，39（3）：540-544.

丁熊熊，张演，李文辉，等.主轴摆动复合滚磨光整加工齿轮理论分析及实验研究［J］.机械传动，2019，43（12）：155-160.

DING Xiongxiong，ZHANG Yan，LI Wenhui，et al.Theoretical analysis and experimental research of spindle swing compoundbarrel finishing［J］.Journal of Mechanical Transmission，2019，43（12）：155-160.

张金梦，陈永祥，张琰.滚磨光整技术在大型齿轮加工中的应用［J］.现代制造工程，2020（7）：42-45.

ZHANG Jinmeng，CHEN Yongxiang，ZHANG Yan.Application of tumbling finishing technology in machining of large gears［J］.Modern Manufacturing Engineering，2020（7）：42-45.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Study on Tooth Surface Roughness Modeling of Form Grinding Considering the Change of the Local Grinding Condition

Bootstrap Statistical Model of Tooth Surface Deviation of Heat Treatment Deformation of Batch Spiral Bevel Gears

Effect of Surface Roughness on Characteristics of Textured Hydrodynamic Bearings

Lubrication State Transformation and Characteristic Analysis of Sliding Bearing under Low Rotary Speed and High Eccentric

Analysis of Static Characteristic of Hydrodynamic Bearing with Different Surface Roughnesses

Related Author

No data

Related Institution

State Key Laboratory of High-Performance Complex Manufacturing, Central South University

AECC ZhongChuan Transmission Machinery Co., Ltd.

Collaborative Innovation Center of Machinery Equipment， Advanced Manufacturing of Henan Province

School of Mechatronics Engineering， Henan University of Science and Technology

College of mechanical and power engineering， Zhengzhou University

⁰