Tooth Cutting Machining of Cycloid Coupling based on Monolithic Cutter

Zhiyong Wang; Wenhao Yu; Ying Zhang; Yiyu Zeng

doi:10.16578/j.issn.1004.2539.2021.12.023

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Tooth Cutting Machining of Cycloid Coupling based on Monolithic Cutter

Development·Application | 更新时间：2022-09-15

- Tooth Cutting Machining of Cycloid Coupling based on Monolithic Cutter
- Journal of Mechanical Transmission Vol. 45, Issue 12, Pages: 143-149(2021)
- 作者机构：
  
  1.中南林业科技大学机电工程学院，湖南长沙 410004
  2.长沙哈量凯帅精密机械有限公司，湖南长沙 410100
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2021.12.023
  CLC：
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王志永,余文豪,张颖等.基于整体刀盘的摆线齿端齿盘切齿加工[J].机械传动,2021,45(12):143-149.

Wang Zhiyong,Yu Wenhao,Zhang Ying,et al.Tooth Cutting Machining of Cycloid Coupling based on Monolithic Cutter[J].Journal of Mechanical Transmission,2021,45(12):143-149.
王志永,余文豪,张颖等.基于整体刀盘的摆线齿端齿盘切齿加工[J].机械传动,2021,45(12):143-149. DOI： 10.16578/j.issn.1004.2539.2021.12.023.

Wang Zhiyong,Yu Wenhao,Zhang Ying,et al.Tooth Cutting Machining of Cycloid Coupling based on Monolithic Cutter[J].Journal of Mechanical Transmission,2021,45(12):143-149. DOI： 10.16578/j.issn.1004.2539.2021.12.023.

摘要

为了实现在国产数控锥齿轮铣齿机上加工摆线齿端齿盘，对摆线齿端齿盘的切齿加工原理和加工方法进行了研究。基于摆线齿端齿盘的结构特点，提出了采用整体刀盘加工摆线齿端齿盘的加工方法，并通过改变刀盘半径和刀刃圆弧半径对轮齿齿长曲率和齿高曲率进行了修正。基于摆线齿端齿盘的切齿加工原理，提出了加工摆线齿端齿盘的刀盘参数以及机床调整参数的计算方法，对摆线齿端齿盘进行了刀盘干涉检查。通过实际的切齿加工、齿形误差检测以及接触区着色检验，验证了在国产数控锥齿轮铣齿机上采用整体刀盘加工摆线齿端齿盘的加工原理和加工方法的正确性和可行性。

Abstract

In order to realize the machining of the cycloid coupling on the domestic CNC bevel gear milling machine，the cutting principle and processing method of the cycloid coupling are studied. Based on the structural characteristics of the cycloid coupling，the processing method for machining cycloid coupling with monolithic cutter is proposed，and the lengthwise curvature and profile curvature are corrected by changing the radius of the cutter and the radius of the blade arc. Based on the cutting principle of cycloid coupling，the calculation method for the cutter parameters and the machine tool adjustment parameters for machining cycloid coupling is proposed. The cutter interference check is carried out on the cycloid coupling. Through the use of monolithic cutter to process the cycloid coupling on domestic CNC bevel gear cutting machine，the correctness and feasibility of cutting principle and processing method is verified by tooth profile error measurement and contact pattern inspection.

关键词

摆线齿端齿盘整体刀盘刀盘参数机床调整参数曲率修正

Keywords

Cycloid couplingMonolithic cutterCutter parameterMachine tool adjustment parameterCurvature modification

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Institute of Mechanical and Electrical Engineering， Central South University of Forestry and Technology

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