Design and Research of the Gear Modification of Wind Turbine Gearbox

Chen Fangming; Wan Qingliang

doi:10.16578/j.issn.1004.2539.2018.12.029

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Design and Research of the Gear Modification of Wind Turbine Gearbox

更新时间：2022-10-20

- Design and Research of the Gear Modification of Wind Turbine Gearbox
- Vol. 42, Issue 12, Pages: 155-159(2018)
- 作者机构：
  
  1. 杭州前进齿轮箱集团股份有限公司
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2018.12.029
  CLC：
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[1]陈方明,王庆良.风电齿轮箱齿轮修形设计及研究[J].机械传动,2018,42(12):155-159.

Chen Fangming, Wan Qingliang. Design and Research of the Gear Modification of Wind Turbine Gearbox. [J]. 42(12):155-159(2018)
[1]陈方明,王庆良.风电齿轮箱齿轮修形设计及研究[J].机械传动,2018,42(12):155-159. DOI： 10.16578/j.issn.1004.2539.2018.12.029.

Chen Fangming, Wan Qingliang. Design and Research of the Gear Modification of Wind Turbine Gearbox. [J]. 42(12):155-159(2018) DOI： 10.16578/j.issn.1004.2539.2018.12.029.

摘要

通过研究分析轴齿轮的变形,从而确定轴齿轮的螺旋线修形;通过齿轮动力学数学建模为传动误差提供理论基础。对某2 MW风电齿轮箱输出齿轮副齿轮进行齿轮修形设计;利用KISSsoft软件对齿轮副进行齿廓修形,根据MASTA软件对某2 MW风电齿轮箱进行建模,根据输出轴齿轮变形及相关公式设计输出齿轮轴齿轮的螺旋线修形;根据风电齿轮箱仿真分析比较修形前后齿轮齿面载荷分布、传动误差各项性能指标。根据某2 MW风电齿轮箱的试验研究分析各个工况下输出端振动速度的情况以及齿轮啮合情况,分析确定修形的合理性。

Abstract

The helix line modification of pinion is determined by the analysis of the deformation of the pinion,through the mathematical modeling of gear dynamics,a theoretical basis for transmission error is provided.The gear modification of output gear of a 2 MW wind turbine gearbox is carried out. The tooth profile modification of gear pair is carried out by using the KISSsoft software. The model of a 2 MW wind turbine gearbox is built by MASTA software. The pinion helix line modification is designed according to the deformation of pinion and the related formula. According to the simulation analysis of wind power gearbox,the load distribution and transmission error of the gear before and after modification are compared. According to the testing of a 2 MW wind turbine gearbox,the vibration speed of the output end and the gear meshing situation under each working condition are researched and analyzed,the rationality of modification is determined.

关键词

齿轮修形齿轮箱动力学仿真分析试验研究

Keywords

Gear modificationGearboxDynamicsSimulation analysisTesting research

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