Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning

Ren Minghui; Wei Bingyang; Deng Xiaozhong; Han Zhengyang

doi:10.16578/j.issn.1004.2539.2024.06.002

您当前的位置：

首页 >

文章列表页 >

Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning

Theory·Research | 更新时间：2024-06-19

- Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
- Journal of Mechanical Transmission Vol. 48, Issue 6, Pages: 7-13(2024)
- 作者机构：
  
  1.河南科技大学机电工程学院，河南洛阳 471000
  2.洛阳科大格尔传动研究院有限公司，河南洛阳 471000
- 作者简介：
- 基金信息：
- DOI：10.16578/j.issn.1004.2539.2024.06.002
  CLC：
- Published：15 June 2024，
  
  Received：23 March 2023，
扫描看全文
任明辉,魏冰阳,邓效忠等.面齿轮车齿加工偏差分析及比例修正方法研究[J].机械传动,2024,48(06):7-13.

Ren Minghui,Wei Bingyang,Deng Xiaozhong,et al.Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning[J].Journal of Mechanical Transmission,2024,48(06):7-13.
任明辉,魏冰阳,邓效忠等.面齿轮车齿加工偏差分析及比例修正方法研究[J].机械传动,2024,48(06):7-13. DOI： 10.16578/j.issn.1004.2539.2024.06.002.

Ren Minghui,Wei Bingyang,Deng Xiaozhong,et al.Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning[J].Journal of Mechanical Transmission,2024,48(06):7-13. DOI： 10.16578/j.issn.1004.2539.2024.06.002.

摘要

基于车齿刀与面齿轮车齿加工的数理模型，将插齿加工作为理论齿面，建立了车齿加工的齿面偏差模型；采用增量方式，分析了车齿加工参数（偏置距、切深、轴交角、滚比）对齿面精度的影响规律，给出了面齿轮齿面偏差比例修正方法。车齿加工齿面偏差主要集中在4个顶点位置，齿面偏差对滚比修正最为敏感，对偏置距不敏感。采用3参数偏差敏感性矩阵，确定了齿面偏差与加工参数之间的比例关系。通过两次试切，实现了齿面偏差的修正，验证了比例修正方法的可行性。

Abstract

Based on the mathematical model of gear turning cutters and face gears

a tooth surface deviation model for gear turning is established using gear shaping as the theoretical tooth surface. Using the incremental method

the influence of machining parameters such as offset distance

cutting depth

shaft intersection angle

and rolling ratio on tooth surface accuracy is analyzed

and a method for correcting the tooth surface deviation ratio of face gears is presented. The tooth surface deviation in gear turning is mainly concentrated at four vertex positions

and the tooth surface deviation is most sensitive to the correction of the roll ratio

but not to the offset amount. Using a three-parameter deviation sensitivity matrix

the proportional relation between the tooth surface deviation and machining parameters is determined. Through two trial cuts

the tooth surface deviation is corrected

and the feasibility of the proportional correction method is verified.

关键词

车齿面齿轮加工参数比例修正

Keywords

SkivingFace gearMachining parameterProportional correction

references

王志，石照耀.面齿轮传动的特点及研究进展［J］.工具技术，2009，43（10）：10-14.

WANG Zhi，SHI Zhaoyao.Characteristics of face gear drive and its research developments［J］.Tool Engineering，2009，43（10）：10-14.

赵宁，靳永先.非正交面齿轮插齿加工仿真及误差分析［J］.机械传动，2020，44（2）：88-97.

ZHAO Ning，JIN Yongxian.Simulation and error analysis of non-orthogonal face gear shaping［J］.Journal of Mechanical Transmission，2020，44（2）：88-97.

何光政，彭先龙，胡锡文，等.斜齿偏置非正交面齿轮的齿面建模及插齿仿真［J］.机床与液压，2022，50（7）：139-143.

HE Guangzheng，PENG Xianlong，HU Xiwen，et al.Modeling and simulation of helical offset non-orthogonal surface gear［J］.Machine Tool & Hydraulics，2022，50（7）：139-143.

马恩旭.车齿刀结构设计和车齿加工误差分析［D］.重庆：重庆大学，2016：1.

MA Enxu.Structure design of skiving cutter and error analysis of skiving processing［D］.Chongqing：Chongqing University，2016：1.

张业茂.车齿成形齿面包络波纹误差建模与分析［J］.内燃机与配件，2021（24）：118-120.

ZHANG Yemao.Modeling and analysis of enveloping deviation on gear skiving［J］.Internal Combustion Engine ＆ Parts，2021（24）：118-120.

吴震宇，王思明，赵大兴，等.轴交角误差对内齿轮刮齿加工精度的影响分析［J］.中国机械工程，2019，30（20）：2412-2423.

WU Zhenyu，WANG Siming，ZHAO Daxing，et al.Analysis on internal gear skiving accuracy influenced by shaft angle error［J］.China Mechanical Engineering，2019，30（20）：2412-2423.

郭辉，赵宁，侯圣文.基于碟形砂轮的面齿轮磨齿加工误差分析及实验研究［J］.西北工业大学学报，2013，31（6）：915-920.

GUO Hui，ZHAO Ning，HOU Shengwen.Tooth deviation analysis and experimental research of face gear based on disk grinding wheel［J］.Journal of Northwestern Polytechnical University，2013，31（6）：915-920.

李家琦，宋聪聪，魏冰阳.基于Ease-off拓扑的多目标正交试验仿真与修形参数设计［J］.机械传动，2022，46（2）：42-47.

LI Jiaqi，SONG Congcong，WEI Bingyang.Multi-objective orthogonal test simulation and modification parameter design based on Ease-off topology［J］.Journal of Mechanical Transmission，2022，46（2）：42-47.

KAPELEVICH A.Geometry and design of involute spur gears with asymmetric teeth［J］.Mechanism and Machine Theory，2000，35（1）：117-130.

李大庆.直齿面齿轮啮合性能预控及碟形砂轮磨齿关键技术研究［D］.镇江：江苏大学，2013：91-112.

LI Daqing.Research on pre-control method of meshing behavior and key technologies for grinding face gear by dish wheel［D］.Zhenjiang：Jiangsu University，2013：91-112.

沈云波，程文冬，刘玄.基于啮合要求的面齿轮拓扑修形齿面主动设计［J］.兰州理工大学学报，2016，42（3）：41-45.

SHEN Yunbo，CHENG Wendong，LIU Xuan.Initiative design of topologically modified tooth surface for face gear based on meshing requirement［J］.Journal of Lanzhou University of Technology，2016，42（3）：41-45.

吴聪.小轮双鼓修形面齿轮啮合性能分析与实验［D］.洛阳：河南科技大学，2012：18-20.

WU Cong.Meshing performance and test of face gear drive based on pinion double crowned modification［D］.Luoyang：Henan University of Science and Technology，2012：18-20.

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Establishment of a Prediction Model for the Residual Stress on the Surface Layer of Face Gears During Hot Rolling

Research on Tooth Wear Testing Technology of Face Gears Based on Reverse Engineering

Analysis of Influence of Pinion Tooth Trace Modification on Tooth Surface of Curved Tooth Face Gear

Summary of Progress in Face Gear Processing

Tooth Surface Design and Solid Modeling of Offset Orthogonal Arc Tooth Face Gear

Related Author

Jin Yuanyuan

Xu Hongyu

Li Li

Zhang Fengshou

Wang Xiaoqiang

Zhang Guang

Zhang Jun

Li Fangfang

Related Institution

Changqing Drilling Co., Ltd., CNPC Chuanqing Drilling Engineering Co., Ltd.

School of Mechanical and Electrical Engineering, Henan University of Science and Technology

School of Mechanical Engineering & Automation, Beijing University of Aeronautics and Astronautics

School of Electrical and Information Engineering, Liaoning Institute of Science and Technology

Jinneng Holding Coal Industry Group Tongxin Coal Mine

⁰